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Series: ASM Handbook
Volume: 4A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v04a.a0005817
EISBN: 978-1-62708-165-8
... Abstract Electron beam hardening (EBH), with some special characteristics in comparison to other heat treatment technologies, allows beam deflection frequencies of up to 100 kHz. This article illustrates the principles of different thermal electron beam technologies, including beam-deflection...
Abstract
Electron beam hardening (EBH), with some special characteristics in comparison to other heat treatment technologies, allows beam deflection frequencies of up to 100 kHz. This article illustrates the principles of different thermal electron beam technologies, including beam-deflection, continuous EB interaction, EB flash, as well as multifield EB-deflection and multiprocess techniques. It characterizes the technical and technological possibilities for EBH in comparison to other surface-layer hardening processes. The article also discusses the technical design of electron beam facilities and the applications of EBH.
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Published: 01 August 2013
Fig. 9 Principle of electron beam hardening as a solid-phase process. (a) Schematic and (b) example microstructure of low-alloy steel. HAZ, heat-affected zone
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Published: 01 August 2013
Fig. 16 Classification of contours with regard to electron beam hardening. (a) Most suitable. (b) Limited suitability. (c) Unsuitable
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Published: 01 August 2013
Fig. 22 (a) Electron beam hardening (EBH) with rotating energy-transfer field (continuous-interacting monofield technique) of (b) connecting rods. (c) Hardened zone
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Published: 01 August 2013
Fig. 23 (a) Electron beam hardening of pump cams with the continuous-interacting monofield technique. (b) Hardness depth profile. (c) Hardness mapping in the slope area. (d) Microstructure of slope area
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Published: 01 August 2013
Fig. 24 (a) Electron beam hardening of a shaft with the continuous-interacting multifield technique. (b) Cross section of hardened layers
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Published: 01 August 2013
Fig. 6 Schematic of processing techniques for electron beam (EB) hardening. CI, continuous interacting
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Published: 01 August 2013
Fig. 18 Universal-chamber electron beam machine for hardening, welding, engraving, and structuring. Chamber volume: 0.5 m 3 ; beam parameters: 60 kV, 10 kW. Courtesy of FOCUS
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Published: 01 August 2013
Fig. 25 (a) Electron beam (EB) hardening with the multiflash monofield technique of (b) an injector box (video still). (c) Cross section of hardened layer. (d) Temperature and energy vs. time profile
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Published: 01 August 2013
Fig. 26 (a) Electron beam (EB) hardening of a slotted shaft using the single-flash multifield technique to (b) harden positions 1 to 4 of the component, with cross section of EB-hardened layers at positions 2 and 4. (c) Hardness-depth profiles of positions 1 to 4.
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Series: ASM Handbook
Volume: 4A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v04a.a0005771
EISBN: 978-1-62708-165-8
..., nitriding, carbonitriding, and austenitic and ferritic nitrocarburizing, as well as selective-hardening methods, such as laser transformation hardening, electron beam hardening, ion implantation, selective carburizing, and surface hardening with arc lamps. The article also discusses the factors affecting...
Abstract
Surface hardening improves the wear resistance of steel parts. This article focuses exclusively on the methods that involve surface and subsurface modification without any intentional buildup or increase in part dimensions. These include diffusion methods, such as carburizing, nitriding, carbonitriding, and austenitic and ferritic nitrocarburizing, as well as selective-hardening methods, such as laser transformation hardening, electron beam hardening, ion implantation, selective carburizing, and surface hardening with arc lamps. The article also discusses the factors affecting the choice of these surface-hardening methods.
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Published: 01 August 2013
Fig. 15 Influence of (a) angle of electron beam (EB) incidence and (b) material thickness on the electron beam hardening (EBH) depth
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Published: 01 August 2013
Fig. 8 (a) Surface isothermal energy transfer in the flash technique. EB, electron beam; EBH, electron beam hardening. (b) Component and energy-transfer field. Temperature-time profiles depend on distance from the surface (left axis) and time-dependent control of the beam current (right axis).
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Published: 01 August 2013
Fig. 13 Hardness and scratch energy density for different iron-base alloys. W R , abrasive wear density; H+A, hardened + annealed; EBH, electron beam hardened
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Published: 01 August 2013
Fig. 14 Influence of (a) load conditions and (b) carbon content on fretting fatigue for different previous heat treatments. H+T, hardened + tempered; EBH, electron beam hardened
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Published: 01 August 2013
Fig. 10 Influence of transfer energy density, chemical composition, and previous heat treatment on electron beam hardening (EBH) depth for steels and cast iron. H+T, hardened + tempered; SA, soft annealed
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Published: 01 August 2013
Fig. 11 Transmission electron microscopy images showing influence of carbon content on microstructure after electron beam hardening. (a) Lathlike and (b) platelike martensite
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Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003200
EISBN: 978-1-62708-199-3
... Abstract This article discusses the fundamentals and applications of localized heat treating methods: induction hardening and tempering, laser surface transformation hardening, and electron-beam heat treatment. The article provides information about equipment and describes the selection...
Abstract
This article discusses the fundamentals and applications of localized heat treating methods: induction hardening and tempering, laser surface transformation hardening, and electron-beam heat treatment. The article provides information about equipment and describes the selection of frequency, power, duration of heating, and coil design for induction hardening. The article also discusses the scope, application, methods, and operation of flame hardening.
Book: Thermal Spray Technology
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005707
EISBN: 978-1-62708-171-9
... at this wavelength. One such material is colloidal graphite. Electron Beam Hardening Electron beam hardening, while not as widespread as laser hardening, also is a solid-state transformational hardening process that uses direct impingement of a highly focused electron beam to provide surface heating...
Abstract
Coatings and other surface modifications are used for a variety of functional, economic, and aesthetic purposes. Two major applications of thermal spray coatings are for wear resistance and corrosion resistance. This article discusses thermal (surface hardening) and thermochemical (carburizing, nitriding, and boriding) surface modifications, electrochemical treatments (electroplating, and anodizing), chemical treatments (electroless plating, phosphating, and hot dip coating), hardfacing, and thermal spray processes. It provides information on chemical and physical vapor deposition techniques such as conventional CVD, laser-assisted CVD, cathodic arc deposition, molecular beam epitaxy, ion plating, and sputtering.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003201
EISBN: 978-1-62708-199-3
... at a vacuum of electron-beam hardening process normally is ap- ations prior to heat treating. 10- s torr. The workpieces are contained in an plied to finish-machined or ground surfaces. Be- The mass of the part must be sufficient to self- enclosure under a vacuum of approximately 5 X cause the buildup...
Abstract
Cast irons may be compared with steels in their reactions to hardening. However, because cast irons (except white iron) contain graphite and substantially higher percentages of silicon, they require higher austenitizing temperatures. This article describes the effect of heat treatment processes such as annealing, normalizing, surface hardening, tempering, stress relieving, quenching, and austempering, on hardness and tensile properties of cast irons, namely gray irons, ductile irons, malleable irons, and austenitic irons.
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