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Book Chapter
Series: ASM Handbook
Volume: 9
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.hb.v09.a0003748
EISBN: 978-1-62708-177-1
... Abstract Metallographic preparation of a material involves the elimination of artifacts or scratches from fine polishing and may be achieved by methods such as attack polishing, vibratory polishing, chemical polishing, electrolytic polishing, and electromechanical polishing. This article...
Abstract
Metallographic preparation of a material involves the elimination of artifacts or scratches from fine polishing and may be achieved by methods such as attack polishing, vibratory polishing, chemical polishing, electrolytic polishing, and electromechanical polishing. This article discusses the mechanism, operating procedure, advantages, and limitations of chemical and electrolytic polishing of samples for metallographic preparation. It provides information on the specimen preparation, apparatus used, and safety precautions to be followed during the polishing process. The various groups of electrolytes used in electropolishing of several metals and alloys are reviewed. The article concludes with a discussion on local electropolishing.
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Published: 01 December 2004
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Published: 01 December 2004
Fig. 11 Portable electrolytic polishing/etching device being used to polish a region on a 304 stainless steel liquid nitrogen dewar. Note the polishing/etching cell and power source on the table at the bottom right and the metallographer holding the probe on the workpiece.
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Published: 30 November 2018
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Published: 30 November 2018
Fig. 5 (a) Parts that have just been removed from the electrolytic polishing bath. (b) Same parts after rinsing
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Published: 01 December 1998
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Published: 15 December 2019
Fig. 34 Backscattered electron micrographs of electrolytically polished polycrystalline copper exhibiting orientation contrast due to electron channeling effects. A 1° tilt produces significant changes in the grain contrast between (a) and (b). Reprinted/adapted from Ref 14 with permission
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Published: 01 December 2004
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003532
EISBN: 978-1-62708-180-1
..., and electrolytic polishing. The article also describes the microstructure examination of various materials, with emphasis on failure analysis, and concludes with information on the examination of replicas with light microscopy. electrolytic polishing failure analysis field metallography fracture...
Abstract
This article provides a discussion on the metallographic techniques used for failure analysis, and on fracture examination in materials, with illustrations. It discusses various metallographic specimen preparation techniques, namely, sectioning, mounting, grinding, polishing, and electrolytic polishing. The article also describes the microstructure examination of various materials, with emphasis on failure analysis, and concludes with information on the examination of replicas with light microscopy.
Series: ASM Handbook
Volume: 13A
Publisher: ASM International
Published: 01 January 2003
DOI: 10.31399/asm.hb.v13a.a0003595
EISBN: 978-1-62708-182-5
...-electrode system anodic reaction electrolyte ELECTROLYTIC POLISHING, also known as electropolishing, is an electrochemical process that involves anodic dissolution of a metal specimen (anode electrode) in an electrolytic cell. An electrochemical cell is a combination of an anode (an electronic...
Abstract
Electropolishing is an electrochemical process that involves anodic dissolution of a metal specimen (anode electrode) in an electrolytic cell. This article reviews the two-electrode and three-electrode systems for electropolishing. It presents the equations of anodic reactions and the selection criteria of electrolyte for electropolishing. The article also describes the mechanism of electropolishing and the effect of electropolishing on properties of metals.
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Published: 30 September 2015
Fig. 10 Electrolytically etched 91W-6Ni-3Co polished section revealing intermetallics present in the matrix phase
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Published: 01 December 2004
Fig. 9 Zn-0.025Fe alloy, hot graphite mold, slow cooling. Zeta-phase intermetallic compounds. Electrolytic polish. Electrolytic etch: etchant 6, Table 1 (short time). 200×
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Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003244
EISBN: 978-1-62708-199-3
..., and describes the procedures, advantages, and disadvantages of electrolytic and chemical polishing. It also provides a detailed account of procedures, precautions, and composition for preparation and handling of etchants. chemical polishing electrolytic polishing etchants grinding mechanical polishing...
Abstract
This article describes the methods and equipments involved in the preparation of specimens for examination by light optical microscopy, scanning electron microscopy, electron microprobe analysis for microindentation hardness testing, and for quantification of microstructural parameters, either manually or by the use of image analyzers. Preparation of metallographic specimens generally requires five major operations: sectioning, mounting, grinding, chemical polishing, and etching. The article provides information on the principles of technique selection in mechanical polishing, and describes the procedures, advantages, and disadvantages of electrolytic and chemical polishing. It also provides a detailed account of procedures, precautions, and composition for preparation and handling of etchants.
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Published: 01 January 1987
Fig. 75 One mechanism of intergranular cracking. (a) Schematic showing cracking due to grain-boundary sliding. Arrows along a grain boundary indicate that this boundary underwent sliding. (b) Cracks and voids in Al-5.1 Mg that was stress rupture tested at 260 °C (500 °F). Electrolytically
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Published: 01 December 2004
Fig. 8 Zn-0.025Fe alloy, permanent mold, rapid cooling, annealed 40 h at 380 °C (716 °F). Zeta-phase intermetallic compounds appear as fine precipitate through annealing. Electrolytic polish. Etchant: similar to etchant 1, Table 1 (but only 10 g Na 2 SO 4 ). 500×
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Published: 01 December 2004
Fig. 8 Magnetic contrast in an Fe-3.5%Si sheet (mechanically lapped and electrolytically polished in 10% perchloric acid and 90% acetic acid). The magnetic domains are clearly revealed by the varying intensity of backscattered electrons due to the deflection of the primary beam by the Lorentz
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Series: ASM Handbook
Volume: 9
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.hb.v09.a0003772
EISBN: 978-1-62708-177-1
... 9 Electrolyte Polishing Electrolyte polishing of coppers and copper alloys alleviates many of the difficulties encountered in mechanical polishing. Additional information is available in the article “Chemical and Electrolytic Polishing” in this Volume. Apart from offering the usual...
Abstract
This article describes the microstructure of copper alloys, including copper-zinc (brasses), bronzes, copper-nickel, and copper-nickel-zinc, and examines the effect of oxygen content on alloy phases observed in different product forms. The article also discusses inclusions, etchants, and the effect of composition and processing on grain structure and growth rates.
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Published: 01 December 2004
and the necking between crystals of different orientation. The matrix is aluminum (white) with coarsened eutectic UAl 4 (dark). Electrolytically polished, etched in 50% HNO 3 . 700×. Source: Ref 2
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Published: 01 December 2004
is aluminum (white) with UAl 4 (dark) eutectic. This UAl 3 + Al → UAl 4 reaction leads to unfavorable rolling behavior. Electrolytically polished, etched in 50% HNO 3 . 700×. Source: Ref 2
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Series: ASM Handbook
Volume: 9
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.hb.v09.a0003751
EISBN: 978-1-62708-177-1
..., they apply to all metals. For example, the grinding, polishing, and etching procedures (both mechanical and electrolytic) used for copper-base alloys would be the same as those used for copper-base alloys in the metallographic laboratory. Thus, the step-by-step techniques and the equipment used for iron...
Abstract
This article discusses the advantages and disadvantages of field metallography and describes the important material characteristics and other aspects to be considered before performing any metallographic procedure. It investigates the various stages of sample preparation in the metallographic laboratory: grinding, polishing, etching, preparing a replica, and obtaining a small sample. The article also illustrates the applications of field metallography with case studies.
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