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Carl Zweben
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Daniel B. Miracle, Steven L. Donaldson
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Pradeep K. Rohatgi, Nikhil Gupta, Atef Daoud
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Daniel B. Miracle
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Cynthia Powell Doğan
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discontinuous fiber-reinforced aluminum composites
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Book Chapter
Processing of Aluminum Metal-Matrix Composites
Available to PurchaseSeries: ASM Handbook
Volume: 2A
Publisher: ASM International
Published: 30 November 2018
DOI: 10.31399/asm.hb.v02a.a0006488
EISBN: 978-1-62708-207-5
... infiltration. It reviews the powder metallurgy processing of aluminum MMCs and deformation processing of discontinuously reinforced aluminum composites. The article concludes with a discussion on the processing of fiber-reinforced aluminum. aluminum-matrix composites stir casting deformation...
Abstract
In general, metal-matrix composites (MMCs) are classified into three broad categories: continuous fiber-reinforced composites, discontinuous or short fiber-reinforced composites, and particle-reinforced composites. This article focuses on stir casting and melt infiltration as the two main methods of MMC solidification processing. It describes the MCC casting methods, such as sand and permanent mold casting, centrifugal casting, compocasting, and high-pressure die casting. The article discusses the MMC infiltration processes in terms of pressure infiltration casting and liquid metal infiltration. It reviews the powder metallurgy processing of aluminum MMCs and deformation processing of discontinuously reinforced aluminum composites. The article concludes with a discussion on the processing of fiber-reinforced aluminum.
Book Chapter
Processing of Metal-Matrix Composites
Available to PurchaseBook: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003420
EISBN: 978-1-62708-195-5
... magnesium, copper, and superalloy MMCs. metal-matrix composites high-pressure die casting pressure infiltration casting liquid metal infiltration spray deposition powder metallurgy continuous fiber-reinforced aluminum composite discontinuously reinforced titanium composites continuous fiber...
Abstract
Metal-matrix composites (MMCs) are a class of materials with a wide variety of structural, wear, and thermal management applications. This article discusses the primary processing methods used to manufacture discontinuous aluminum MMCs, namely, high-pressure die casting, pressure infiltration casting, liquid metal infiltration, spray deposition, and powder metallurgy methods. It describes the processing of continuous fiber-reinforced aluminum, discontinuously, reinforced titanium, and continuous fiber-reinforced titanium. The article concludes with information on work done to develop magnesium, copper, and superalloy MMCs.
Series: ASM Handbook
Volume: 2
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v02.a0001101
EISBN: 978-1-62708-162-7
... discusses the property prediction and processing methods for MMCs. aluminum-matrix composites continuous fiber reinforcements copper-matrix composites discontinuous reinforcements intermetallic-matrix composites magnesium-matrix composites mechanical properties metal-matrix composites physical...
Abstract
Metal-matrix composites (MMCs) are a class of materials with potential for a wide variety of structural and thermal management applications. They are nonflammable, do not outgas in a vacuum, and suffer minimal attack by organic fluids, such as fuels and solvents. This article presents an overview of the status of MMCs, and provides information on physical and mechanical properties, processing methods, distinctive features, and various types of continuously and discontinuously reinforced aluminum, magnesium, titanium, copper, superalloy, and intermetallic-matrix composites. It further discusses the property prediction and processing methods for MMCs.
Book Chapter
Metal-Matrix Composites
Available to PurchaseSeries: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003163
EISBN: 978-1-62708-199-3
..., such as the aluminides of titanium, nickel, and iron, are also under development. Reinforcements, characterized as either continuous or discontinuous, may constitute from 10 to 70 vol% of the composite. Continuous fiber or filament (f) reinforcements include graphite, silicon carbide (SiC), boron, aluminum oxide (Al 2 O...
Abstract
Metal-matrix composites (MMCs) are a class of materials with potential for a wide variety of structural and thermal applications. This article discusses the mechanical properties of MMCs, namely aluminum-matrix composites, titanium-matrix composites, magnesium-matrix composites, copper-matrix composites, superalloy-matrix composites, and intermetallic-matrix composites. It describes the processing methods of discontinuous aluminum MMCs which include casting processes, liquid-metal infiltration, spray deposition and powder metallurgy. The article provides useful information on aluminum MMC designation system and also describes the types of continuous fiber aluminum MMCs, including aluminum/boron MMC, aluminum/silicon carbide MMC, aluminum/graphite MMC, and aluminum/alumina MMC.
Book Chapter
Thermal Management and Electronic Packaging Applications
Available to PurchaseBook: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003480
EISBN: 978-1-62708-195-5
... fiber PMCs have led to some very high production volumes. Metal-Matrix Composites At this time, the key electronic-packaging MMCs are: Silicon carbide particle-reinforced aluminum (Al/SiC, also known as discontinuously reinforced aluminum, or DRA) Beryllia particle-reinforced beryllium...
Abstract
This article presents an overview of advanced composites, namely, polymer matrix composites, metal-matrix composites, ceramic-matrix composites, and carbon-matrix composites. It also provides information on the properties and applications of the composites in thermal management and electronic packaging.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003448
EISBN: 978-1-62708-195-5
... composites, and continuously aligned fiber reinforced MMCs. mechanical properties thermal properties discontinuously reinforced aluminum metal matrix composites laminated metallic composites continuously aligned fiber reinforced metal matrix composites METAL-MATRIX COMPOSITES (MMCs...
Abstract
Metal-matrix composites (MMCs) are used in structural applications, and in applications requiring wear resistance, thermal management, and weight savings. This article summarizes the mechanical and thermal properties of discontinuously reinforced aluminum MMCs, laminated metallic composites, and continuously aligned fiber reinforced MMCs.
Image
Cross sections of typical fiber-reinforced MMCs. (a) Continuous fiber reinf...
Available to PurchasePublished: 01 January 1989
Fig. 1 Cross sections of typical fiber-reinforced MMCs. (a) Continuous fiber reinforced graphite/aluminum composites. (b) Discontinuous silicon carbide/aluminum composite. (c) Continuous-fiber silicon carbide/aluminum composite
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Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003472
EISBN: 978-1-62708-195-5
... been used as matrix materials for a wide range of metal matrix composite materials. A partial list of these materials includes: Reinforcement Matrix alloys Boron fiber Aluminum, titanium Silicon carbide fiber Aluminum, titanium, magnesium, copper Graphite Fiber Aluminum, magnesium...
Abstract
This article focuses on the techniques used in recycling of aluminum metal matrix composites (MMCs) such as discontinuous SiC reinforced aluminum MMCs and continuous reinforced aluminum MMCs. It provides a discussion on the properties of recycled aluminum MMCs and disposal of aluminum MMCs.
Image
Cross sections of typical fiber-reinforced MMCs. (a) Continuous-fiber-reinf...
Available to Purchase
in Metal-Matrix Composites
> Properties and Selection: Nonferrous Alloys and Special-Purpose Materials
Published: 01 January 1990
Fig. 1 Cross sections of typical fiber-reinforced MMCs. (a) Continuous-fiber-reinforced boron/aluminum composite. Shown here are 142 μm diam boron filaments coated with B 4 C in a 6061 aluminum alloy matrix. (b) Discontinuous graphite/aluminum composite. Cross section shows 10 μm diam chopped
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Book Chapter
Introduction to Composites
Available to PurchaseBook: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003350
EISBN: 978-1-62708-195-5
... and easier processing. A renaissance in both discontinuous and fiber-reinforced MMCs continued through the 1980s. Major efforts included particle-reinforced, whisker-reinforced, and tow-based MMCs of aluminum, magnesium, iron, and copper for applications in the automotive, thermal management, tribology...
Abstract
This article begins with a brief history of composite materials and discusses its characteristics. It presents an introduction to the constituents, product forms, and fabrication processes of composite materials. The article concludes with a discussion on the applications of organic-matrix, metal-matrix, and ceramic-matrix composites.
Book Chapter
Introduction to Polymer-Matrix Composites
Available to PurchaseSeries: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003031
EISBN: 978-1-62708-200-6
... Abstract This article discusses the types, properties, and uses of continuous-fiber-reinforced composites, including glass, carbon, aramid, boron, continuous silicon carbide, and aluminum oxide fiber composites. While polyester and vinyl ester resins are the most used matrix materials...
Abstract
This article discusses the types, properties, and uses of continuous-fiber-reinforced composites, including glass, carbon, aramid, boron, continuous silicon carbide, and aluminum oxide fiber composites. While polyester and vinyl ester resins are the most used matrix materials for commercial applications, epoxy resins, bismaleimide resins, polyimide resins, and thermoplastic resins are used for aerospace applications. The article addresses design considerations as well as product forms and fabrication processes.
Book Chapter
Synthesis and Processing of Cast Metal-Matrix Composites and Their Applications
Available to PurchaseBook: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005339
EISBN: 978-1-62708-187-0
... . A unidirectionally aligned continuous fiber-reinforced composite is illustrated in Fig. 2 . The fiber material can be carbon or a ceramic such as silicon carbide (SiC), and the matrix can be a metal such as titanium, copper, or aluminum. Extensive literature is available on mechanical and thermal properties...
Abstract
Metal matrix composites (MMCs) can be synthesized by vapor phase, liquid phase, or solid phase processes. This article emphasizes the liquid phase processing where solid reinforcements are incorporated in the molten metal or alloy melt that is allowed to solidify to form a composite. It illustrates the three broad categories of MMCs depending on the aspect ratio of the reinforcing phase. The categories include continuous fiber-reinforced composites, discontinuous or short fiber-reinforced composites, and particle-reinforced composites. The article discusses the two main classes of solidification processing of composites, namely, stir casting and melt infiltration. It describes the effects of reinforcement present in the liquid alloy on solidification. The article examines the automotive, space, and electronic packaging applications of MMCs. It concludes with information on the development of select cast MMCs.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003371
EISBN: 978-1-62708-195-5
... of the ventral fin has been increased significantly by the use of discontinuously reinforced aluminum (DRA). The role of matrix properties becomes more important in discontinuously reinforced composites compared to the continuous composite, due to a difference in the strengthening mechanisms for both...
Abstract
Metallic matrices are essential constituents for the fabrication of metal-matrix composites (MMCs). This article describes three different classes of aluminum alloys, namely, commercial aluminum alloys, low-density and high-modulus alloys, and high temperature alloys. It presents typical tensile properties and fracture toughness of the selected heat treatable aluminum alloys in a table. Titanium alloys are very attractive for MMC applications, due to their higher strength and temperature capability compared to aluminum alloys. The article tabulates the effect of heat treatment on room-temperature properties and tensile properties of Ti-25Al-17Nb alloy sheet.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003486
EISBN: 978-1-62708-195-5
... are the continuous fiber CMCs discussed later in this article, there have been attempts to develop discontinuously reinforced CMCs for such applications. One example is the zirconium diboride (ZrB 2 ) platelet-reinforced zirconium carbide (ZrC) composite described subsequently. This is another example of CMC...
Abstract
The applications of discontinuously reinforced ceramic-matrix composites (CMCs) fall into four major categories, namely, cutting tool inserts; wear-resistant parts; aerospace and military applications; and other industrial applications, including engines and energy-related applications. This article provides examples for these four categories, with an emphasis on those applications/materials that have achieved commercial viability. The applications for continuous fiber ceramic composites are also summarized.
Image
Materials selection chart depicting normalized strength and stiffness chara...
Available to PurchasePublished: 01 January 2001
, discontinuously reinforced aluminum; DRTi; discontinously reinforced titanium; Q/I, quasi-isotropic; P, polyacrylonitrile PAN fibers; A, aramid fibers
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Book Chapter
Aeronautical Applications of Metal-Matrix Composites
Available to PurchaseBook: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003485
EISBN: 978-1-62708-195-5
... reinforced aluminum (DRA), discontinuously reinforced titanium (DRTi), and cross-plied graphite/epoxy (Gr/Ep). Graphite/epoxy/overlaps the lower-stiffness region of DRA. Three data points for particular aerospace-qualified DRA materials are labeled. Fiber-reinforced MMCs (Al/Al 2 O 3 f and Ti/SiCf, or TMC...
Abstract
The primary motivation for the insertion of metal-matrix composites (MMCs) into aeronautical systems is the excellent balance of specific strength and stiffness offered by MMCs. This article provides information on the aerostructural, aeropropulsion, and aeronautical subsystem applications of MMCs. The applications include ventral fin, fuel access door covers, helicopter blade sleeve, fan exit guide vane, nozzle actuator piston rod, nozzle actuator links, T-1 racks, and hydraulic manifold.
Book Chapter
Solidification During Casting of Metal-Matrix Composites
Available to PurchaseBook: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005227
EISBN: 978-1-62708-187-0
... microstructure of discontinuously reinforced SiC-Al alloy composites showing the influence of the spacing between SiC platelets on microsegregation pattern in aluminum-copper alloys Microstructures in fiber-reinforced MMCs can be modulated in a predetermined manner by controlling interfiber spacing...
Abstract
This article discusses the solidification of a matrix alloy in cast metal matrix composites (MMCs). It begins with a discussion on the mixing techniques in reinforcement incorporation and wettability of reinforcement. It describes the solidification processes, such as stir mixing and melt infiltration, used in the synthesis of MMCs. The article also considers the fundamentals of the process and presents a computational modeling of particle/solidification front interactions in metal-ceramic systems. The article concludes with information on nanocomposites.
Book Chapter
Properties and Performance of Ceramic-Matrix and Carbon-Carbon Composites
Available to PurchaseBook: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003449
EISBN: 978-1-62708-195-5
... Abstract This article discusses the mechanisms for enhancing the reliability of three types of ceramic-matrix composites: discontinuously reinforced ceramic-matrix composites, continuous fiber ceramic composites, and carbon-carbon composites. It also presents examples of their mechanical...
Abstract
This article discusses the mechanisms for enhancing the reliability of three types of ceramic-matrix composites: discontinuously reinforced ceramic-matrix composites, continuous fiber ceramic composites, and carbon-carbon composites. It also presents examples of their mechanical and physical properties. Examples that illustrate the properties of commercially available materials are also provided.
Book Chapter
Selection and Weldability of Aluminum Metal-Matrix Composites
Available to PurchaseSeries: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001421
EISBN: 978-1-62708-173-3
... used reinforcement materials in discontinuously reinforced aluminum (DRA) composites are silicon carbide (SiC) and aluminum oxide (Al 2 O 3 ). Consequently, this article focuses on composites that incorporate these specific materials. A review of Al-MMC joining technology up to 1975 is provided in Ref...
Abstract
The effective integration of aluminum metal-matrix composites (Al-MMCs) into useful structures and devices often requires an understanding of the weldability of Al-MMCs that includes a thorough knowledge on the effects of various interactions between matrix and reinforcement. This article provides a detailed discussion on weldability and the effect of viscosity, chemical reactions, and solidification on weldability. It discusses different welding processes, namely, gas-tungsten arc welding, gas-metal arc welding, laser-beam welding, electron-beam welding, resistance welding, friction welding, transient liquid phase bonding, and capacitor discharge welding.
Image
(a) Transverse section of an SCS-2SiC fiber in an Al-4.5%Cu matrix. (b) and...
Available to PurchasePublished: 01 December 2008
Fig. 3 (a) Transverse section of an SCS-2SiC fiber in an Al-4.5%Cu matrix. (b) and (c) Solidification microstructure of discontinuously reinforced SiC-Al alloy composites showing the influence of the spacing between SiC platelets on microsegregation pattern in aluminum-copper alloys
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