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Book Chapter
Overview of Weld Discontinuities
Available to PurchaseSeries: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001472
EISBN: 978-1-62708-173-3
... Abstract This article provides an overview of the types of weld discontinuities that are characteristic of specialized welding processes. These welding processes include electron-beam welding, plasma arc welding, electroslag welding, friction welding, resistance welding, and diffusion welding...
Abstract
This article provides an overview of the types of weld discontinuities that are characteristic of specialized welding processes. These welding processes include electron-beam welding, plasma arc welding, electroslag welding, friction welding, resistance welding, and diffusion welding. The article also describes the common inspection methods used to detect these discontinuities.
Image
Double V-groove weld in butt joint illustrating weld discontinuities. Numbe...
Available to PurchasePublished: 31 October 2011
Fig. 10 Double V-groove weld in butt joint illustrating weld discontinuities. Numbers in circles refer to Table 3 . Source: Ref 45
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Single-pass double-fillet weld in T-joint illustrating weld discontinuities...
Available to PurchasePublished: 31 October 2011
Fig. 11 Single-pass double-fillet weld in T-joint illustrating weld discontinuities. Numbers in circles refer to Table 3 . Source: Ref 45
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Image
Internal discontinuities in a tire-mold casting. (a) Stringer-type inclusio...
Available to PurchasePublished: 01 January 2002
Fig. 12 Internal discontinuities in a tire-mold casting. (a) Stringer-type inclusions adjacent to the surface. As-polished. (b) Structure below the surface. Note the change in graphite shape. Unetched. (c) Ferrite matrix with degenerate vermicular graphite nodules. Etched with 2% nital. All
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Discontinuities that may be encountered in semisolid processing, (a) Surfac...
Available to PurchasePublished: 01 January 2002
Fig. 29 Discontinuities that may be encountered in semisolid processing, (a) Surface blisters. 75×. (b) Cold shuts. 225×. (c) Nonfill. 0.5×. (d) Hot tears. 75×. (e) Shrinkage porosity. 40×. (f) Gas porosity. 100×
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Published: 01 January 2002
Fig. 2 Schematic of defects and discontinuities in welded joints
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Cracking from weld toe around volumetric discontinuities in butt welds. (a)...
Available to PurchasePublished: 01 January 2002
Fig. 24 Cracking from weld toe around volumetric discontinuities in butt welds. (a) Slag inclusion. (b) Porosity
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Image
Weld discontinuities affecting weld shape and contour. (a) Undercut and ove...
Available to PurchasePublished: 01 January 2002
Fig. 35 Weld discontinuities affecting weld shape and contour. (a) Undercut and overlapping in a fillet weld. (b) Undercut and overlapping in a groove weld. (c) and (d) Underfill in groove welds
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Spark testing for discontinuities. Probe is flexible wire to conform to sur...
Available to PurchasePublished: 01 January 2003
Fig. 7 Spark testing for discontinuities. Probe is flexible wire to conform to surface while minimizing physical damage to rubber. Courtesy of Blair Rubber Company, Akron, OH
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(a) Change in metal flow across velocity discontinuities in a deforming med...
Available to Purchase
in Modeling of Deformation Processes—Slab and Upper Bound Methods
> Fundamentals of Modeling for Metals Processing
Published: 01 December 2009
Fig. 6 (a) Change in metal flow across velocity discontinuities in a deforming medium ( Y - Y ′). (b) Hodograph or vector diagram for the velocity discontinuities used in the work calculations. Source: Ref 3
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Several fabricated discontinuities used as reference standards in eddy-curr...
Available to PurchasePublished: 01 August 2018
Fig. 31 Several fabricated discontinuities used as reference standards in eddy-current inspection
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Interface discontinuities. (a) Optical micrograph of Al-6061 builds fabrica...
Available to PurchasePublished: 15 June 2020
Fig. 6 Interface discontinuities. (a) Optical micrograph of Al-6061 builds fabricated using ultrasonic additive manufacturing clearly showing the laminated structure. (b) Electron backscatter diffraction (EBSD) micrograph of the bonded interface showing the refinement of the grains
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Image
Weld discontinuities affecting weld shape and contour. (a) Undercut and ove...
Available to PurchasePublished: 01 January 1993
Fig. 5 Weld discontinuities affecting weld shape and contour. (a) Undercut and overlapping in a fillet weld. (b) Undercut and overlapping in a groove weld. (c) and (d) Underfill in groove welds
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Single and double prod contacts. Discontinuities are detected by a magnetic...
Available to PurchasePublished: 01 December 1998
Fig. 8 Single and double prod contacts. Discontinuities are detected by a magnetic field generated between the prods.
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Several fabricated discontinuities used as reference standards in eddy-curr...
Available to PurchasePublished: 01 December 1998
Fig. 13 Several fabricated discontinuities used as reference standards in eddy-current inspection. ASTM standards for eddy-current testing include E 215 (aluminum alloy tube), E 376 (measurement of coating thickness), E 243 (copper and copper alloy tube), E 566 (ferrous metal sorting), E 571
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Single and double prod contacts. Discontinuities are detected by the magnet...
Available to PurchasePublished: 01 August 2018
Fig. 12 Single and double prod contacts. Discontinuities are detected by the magnetic field generated between the prods.
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Magnetic-particle inspection for detection of discontinuities in consumable...
Available to PurchasePublished: 01 August 2018
Fig. 36 Magnetic-particle inspection for detection of discontinuities in consumable-insert root welds and final welds in carbon steel pipe. Dimensions given in inches
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Method of using a yoke for detecting subsurface discontinuities in butt wel...
Available to PurchasePublished: 01 August 2018
Fig. 44 Method of using a yoke for detecting subsurface discontinuities in butt welds joining thin plates
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Discontinuities on the surfaces of steel billets that can be detected by ma...
Available to PurchasePublished: 01 August 2018
Fig. 45 Discontinuities on the surfaces of steel billets that can be detected by magnetic-particle inspection. (a) Arrowhead cracks. (b) Longitudinal cracks. (c) Normal seams. (d) Brush seams. (e) Laps. (f) Scabs. See text for discussion.
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