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dieless forming
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Published: 01 January 2006
Fig. 7 Schematic illustration of dieless numerical-control forming. Courtesy of Amino Corporation
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Published: 01 January 2006
Fig. 8 The control system of a dieless numerically controlled forming machine. Courtesy of Amino Corporation
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Published: 01 January 2006
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Published: 01 January 2006
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005100
EISBN: 978-1-62708-186-3
... process-related developments, namely, superplastic forming of aluminum, forming of tailor-welded blanks, rubber-pad forming, and high-velocity metal forming. The article explains cost-effective approaches of evaluating tooling designs prior to the manufacture of expensive steel dies and dieless forming...
Abstract
Sheet forming comprises deformation processes in which a metal blank is shaped by tools or dies, primarily under the action of tensile stresses. This article discusses the classification of sheet-forming processes for obtaining desired dimensional features. It describes different process-related developments, namely, superplastic forming of aluminum, forming of tailor-welded blanks, rubber-pad forming, and high-velocity metal forming. The article explains cost-effective approaches of evaluating tooling designs prior to the manufacture of expensive steel dies and dieless forming techniques such as thermal forming and peen forming. It provides information on the application of advanced high-strength steels, magnesium alloys, and various ultrafine-grain materials for superplastic sheet forming. The article concludes with information on the development and application of simulation, design, and control of sheet-forming processes.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005154
EISBN: 978-1-62708-186-3
... of the technologies used for RP and low-volume production of sheet-metal parts. It discusses low-cost tooling and flexible sheet-forming processes and reviews the various aspects of incremental sheet forming. dieless NC forming flexible sheet-forming incremental sheet forming low-cost tooling rapid...
Abstract
Rapid prototyping (RP) techniques in the sheet-metal forming industry is developed to quickly test the form and fit of new sheet-metal products on a prototype basis as well as for production runs characterized by small lot sizes. This article provides an overview of some of the technologies used for RP and low-volume production of sheet-metal parts. It discusses low-cost tooling and flexible sheet-forming processes and reviews the various aspects of incremental sheet forming.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0009154
EISBN: 978-1-62708-186-3
..., and joining such parts is difficult. To overcome this difficulty, the combination of SPR and hydroforming has been developed, resulting in a dieless process with accurately formed parts ( Ref 7 ). A schematic diagram of the process is shown in Fig. 4 . It is mainly carried out in three stages. In step...
Abstract
Mechanical joining by forming includes all processes where parts being joined are formed locally and sometimes fully. This article focuses on the types, advantages, disadvantages, and applications of the various mechanical joining methods, namely, riveting, crimping, clinching, and self-pierce riveting.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005147
EISBN: 978-1-62708-186-3
... drawing, superplastic forming/diffusion bonding, forging, extrusion, and dieless drawing. It provides information on superelastic forming equipment and tooling. The article explains the thinning characteristics and quick plastic forming and its technological elements. It describes the manufacturing...
Abstract
This article discusses many of the processes and related considerations involved in the forming of superplastic sheet metal parts. It reviews the requirements for superplasticity and describes the characteristics of superplastic metals. The characterization of superplastic behavior includes the characterization of plastic flow, internal cavitation, and fracture behavior. Processing variables needed for the overall characterization of superplastic behavior are summarized. The article discusses the superplastic forming methods, namely, blow forming, vacuum forming, thermoforming, deep drawing, superplastic forming/diffusion bonding, forging, extrusion, and dieless drawing. It provides information on superelastic forming equipment and tooling. The article explains the thinning characteristics and quick plastic forming and its technological elements. It describes the manufacturing practice of the process. The article concludes with a discussion on the superplastic behavior in iron-base alloys.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0009153
EISBN: 978-1-62708-186-3
... a blank holder that descends over the die. Two-point incremental forming is not dieless. However, tooling for ISF can be made of less expensive materials than for stamping, which is still an advantage. In some cases, it is possible to use a partial die ( Fig. 3 , right) to manufacture variations of a part...
Abstract
This article provides an overview of the incremental sheet forming (ISF) process and discusses the process variations of ISF. These variations include single-point incremental forming, two-point incremental forming, and kinematic incremental sheet forming. The article discusses the machines and equipment used in the process and describes the process parameters, process mechanics, and process limits. It illustrates multistage forming strategies and summarizes difficulties that exist with regard to the finite-element process simulation of ISF process. The article also describes hybrid process variations, such as stretch forming and laser-assisted ISF.
Series: ASM Handbook
Volume: 2A
Publisher: ASM International
Published: 30 November 2018
DOI: 10.31399/asm.hb.v02a.a0006527
EISBN: 978-1-62708-207-5
... Abstract Aluminum and its alloys are among the more formable materials of commonly fabricated metals. This article discusses the formability, bendability, and springback of aluminum and its alloys. It describes the forming limit diagrams that illustrate the biaxial combinations of strain...
Abstract
Aluminum and its alloys are among the more formable materials of commonly fabricated metals. This article discusses the formability, bendability, and springback of aluminum and its alloys. It describes the forming limit diagrams that illustrate the biaxial combinations of strain that can occur without splitting. The article reviews various bending methods, such as draw, compression, ram and press, roll, and stretch or tension bending. It describes the process variations of incremental sheet forming (ISF), such as single-point incremental forming, two-point incremental forming, and kinematic incremental sheet forming. The article concludes with a discussion on spinning, warm forming, and superplastic forming.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005141
EISBN: 978-1-62708-186-3
... Abstract This article discusses the general formability considerations of aluminum alloys. To conduct a complete analysis of a formed part, the required mechanical properties, as determined by several standard tests, must be considered. The article describes tension testing and other tests...
Abstract
This article discusses the general formability considerations of aluminum alloys. To conduct a complete analysis of a formed part, the required mechanical properties, as determined by several standard tests, must be considered. The article describes tension testing and other tests designed to simulate various production forming processes, including cup tests and bend tests, which help in determining these properties. It provides information on the equipment and tools, which are used in the forming of aluminum alloys. The article presents a list of lubricants that are most widely used in the forming. It also analyzes the various forming processes of aluminum alloys. The processes include blanking and piercing, bending, press-brake forming, contour roll forming, deep drawing, spinning, stretch forming, rubber-pad forming, warm forming, superplastic forming, explosive forming, electrohydraulic forming, electromagnetic forming, hydraulic forming, shot peening, and drop hammer forming.
Book Chapter
Series: ASM Handbook
Volume: 14A
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v14a.a0004031
EISBN: 978-1-62708-185-6
... Abstract This article is a comprehensive collection of terms related to metalworking operations that produce shapes from forging, extrusion, drawing, and rolling operations. drawing extrusion forging rolling ASM Handbook, Volume 14A: Metalworking: Bulk Forming Copyright © 2005 ASM...
Series: ASM Handbook
Volume: 14A
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v14a.9781627081856
EISBN: 978-1-62708-185-6
Book Chapter
Series: ASM Handbook
Volume: 22A
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.hb.v22a.a0005454
EISBN: 978-1-62708-196-2
... ed. , McGraw-Hill • Metallogragphy and Microstructures , Vol 9 , ASM Handbook , ASM International , 2004 10.31399/asm.hb.v09.9781627081771 • Metalworking: Sheet Forming , Vol 14B , ASM Handbook , ASM International , 2006 10.31399/asm.hb.v14b.9781627081863 • Materials...
Book Chapter
Series: ASM Handbook
Volume: 22B
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.hb.v22b.a0005543
EISBN: 978-1-62708-197-9
..., 1996 • Dictionary of Scientific and Technical Terms , 5th ed. , McGraw-Hill • Metallography and Microstructures , Vol 9 , ASM Handbook , ASM International , 2004 10.31399/asm.hb.v09.9781627081771 • Metalworking: Sheet Forming , Vol 14B , ASM Handbook , ASM International...
Series: ASM Handbook
Volume: 22B
Publisher: ASM International
Published: 01 November 2010
DOI: 10.31399/asm.hb.v22b.9781627081979
EISBN: 978-1-62708-197-9
Book Chapter
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005155
EISBN: 978-1-62708-186-3
... Abstract This article is a compilation of definitions of the terms related to sheet metal forming and fabrication. fabrication sheet metal forming ASM Handbook, Volume 14B: Metalworking: Sheet Forming Copyright © 2006 ASM International® S.L. Semiatin, editor, p861-886 All rights...
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.9781627081863
EISBN: 978-1-62708-186-3
Series: ASM Handbook
Volume: 22A
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.hb.v22a.9781627081962
EISBN: 978-1-62708-196-2