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Book Chapter
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005114
EISBN: 978-1-62708-186-3
... Abstract This article briefly describes the nomenclature, alignment and geometrical considerations, and functional and application requirements of a die set. The die set consists of the shank, guide posts, guide bushings, the punch, and die holders. The article illustrates plate flatness...
Abstract
This article briefly describes the nomenclature, alignment and geometrical considerations, and functional and application requirements of a die set. The die set consists of the shank, guide posts, guide bushings, the punch, and die holders. The article illustrates plate flatness and parallelism in the die set. The testing for abrasion, seizure, and endurance in the die set are discussed briefly. The article concludes with information on die-set recommendations.
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Published: 30 September 2015
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Published: 01 January 2005
Fig. 11 Die sets for producing forgings with broken parting lines. (a) Die set with counterlock. (b) Elimination of counterlock by locating a balanced pair of forgings in a single die set. Flash cavities are not shown
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Published: 01 January 2005
Fig. 13 Die set for producing a forging with a broken parting line, illustrating the angle of broken parting line. This angle should not exceed 75°
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Published: 31 December 2017
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Published: 01 January 2006
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Published: 01 January 2006
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Published: 01 January 2006
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Published: 01 January 2006
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Published: 01 January 2006
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Published: 01 January 2006
Fig. 5 Wiping dies. (a) Die set for flanging with spring-loaded pressure pad to hold material flat during forming. (b) Die for wiping radius
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Published: 01 January 1989
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Published: 01 January 2005
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Published: 15 June 2020
Fig. 3 Blanther’s image showing a cut-and-stack approach for creation of a die set from a topographical map, 1892. Source: Ref 10
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Published: 01 January 2005
Fig. 1 Three types of die sets used for open-die forging. (a) Flat die. (b) Swage die. (c) V-die
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Published: 01 December 1998
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Published: 01 January 2005
Fig. 10 Sectional view of die sets designed to produce forgings with broken parting lines. Flash cavities are not shown
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Published: 01 January 2006
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Published: 01 November 1995
Fig. 16 Schematic of SQ brazing process, in which constituents are set in a die and the braze is infiltrated through the interchannel, under pressure
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Book: Powder Metallurgy
Series: ASM Handbook
Volume: 7
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v07.a0006034
EISBN: 978-1-62708-175-7
... to 2 times more expensive than mechanical presses. Facility, foundation, installation, and floor space costs are generally comparable. Nevertheless, because most hydraulic presses are die-set presses equipped with die-set transfer systems, foundations costs are often found to be more expensive...
Abstract
Powder metallurgy compacting presses usually are mechanically or hydraulically driven, but they can incorporate a combination of mechanically, hydraulically, and pneumatically driven systems. This article provides a comparison of mechanical and hydraulic presses based on the cost, production rate, and machine overload protection. The article lists the classification of powder metallurgy parts based on complexity of shapes as suggested by the Metal Powder Industries Federation, such as Class I parts, Class II parts, Class III parts, and Class IV parts. It describes rigid tooling compaction and details the powder-fill ratio considerations for these classes. The article elaborates on the types of tooling systems and presses used for these classes. Some important factors and components used in designing a tool are also described. Finally, the article considers tool materials, including punches, core rods, and punch clamp rings.
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