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Book Chapter
General Design Considerations for Arc Welding Processes
Available to PurchaseSeries: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005558
EISBN: 978-1-62708-174-0
... Abstract This article provides information on the various types of welds and joints. It reviews the weld joint design considerations: the ability to transfer load and the cost. The article explains the throat size and weld size requirements of fillet welds, and presents a comparison of fillet...
Abstract
This article provides information on the various types of welds and joints. It reviews the weld joint design considerations: the ability to transfer load and the cost. The article explains the throat size and weld size requirements of fillet welds, and presents a comparison of fillet and groove welds. It details the various design considerations for groove-weld selection, including the groove angle, root opening, and depth of the groove. The article also describes the methods of edge preparation and concludes with an illustration of the recommended proportions of grooves for arc welding.
Book Chapter
Design Considerations for Electron Beam Welding
Available to PurchaseSeries: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005614
EISBN: 978-1-62708-174-0
... level. Additional parameters, such as beam voltage, beam travel distance, and type of ambient gas used, can produce a wide range of values, thus accounting for the spread in the penetration data. High-Vacuum Design Considerations The high vacuum minimizes contamination of the molten weld zone...
Abstract
Electron beam welding (EBW) can produce deep, narrow, and almost parallel-sided welds with low total heat input and relatively narrow heat-affected zones in a wide variety of common and exotic metals. This article focuses on essential parameters of EBW, namely, weld and surface geometry, part configuration, melt-zone configuration, weld atmosphere (vacuum and nonvacuum), and joint design. It describes various aspects considered in EBW of thin and thick metal sections and poorly accessible joints. An overview of scanning and joint tracking techniques for inspection of electron beam-welded joints is also included. The article concludes with discussions on EBW defects, the use of filler metal for weld repair, and the control plans, codes, and specifications of the EBW process.
Book Chapter
Design Considerations for Advanced Ceramics for Structural Applications
Available to PurchaseSeries: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003060
EISBN: 978-1-62708-200-6
... in the conceptual design for acceptable reliability. This article discusses the design considerations for the use of structural ceramics for engineering applications. It describes the conceptual design and deals with fast fracture reliability, lifetime reliability, joints, attachments, interfaces, and thermal shock...
Abstract
The design process for ceramic materials is more complex than that of metals because of low-strain tolerance, low fracture toughness and brittleness. The application of structural ceramics to engineering systems hinges on the functional benefits to be derived and is manifested in the conceptual design for acceptable reliability. This article discusses the design considerations for the use of structural ceramics for engineering applications. It describes the conceptual design and deals with fast fracture reliability, lifetime reliability, joints, attachments, interfaces, and thermal shock in detailed design procedure. The article provides information on the proof testing of ceramics, and presents a short note on public domain software that helps determine the reliability of a loaded ceramic component. The article concludes with several design scenarios for gas turbine components, turbine wheels, ceramic valves, and sliding parts.
Book Chapter
Introduction and Overview of Design Considerations and Materials Selection
Available to PurchaseSeries: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003087
EISBN: 978-1-62708-199-3
... Abstract Engineering design should result in a product that performs its function efficiently and economically within the prevailing legal, social, safety, and reliability requirements. This introductory article discusses some key considerations in design, material selection, and manufacturing...
Abstract
Engineering design should result in a product that performs its function efficiently and economically within the prevailing legal, social, safety, and reliability requirements. This introductory article discusses some key considerations in design, material selection, and manufacturing that a materials engineer should take into account to satisfy such requirements. It includes a brief section on concurrent engineering, which companies use to ensure that all needed input is obtained and addressed concurrently throughout the product lifecycle, including material selection and processing, product design, cost analysis, manufacturing, recyclability, and performance.
Book Chapter
Repair Engineering and Design Considerations
Available to PurchaseBook: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003458
EISBN: 978-1-62708-195-5
... Abstract This article discusses three typical repair types for composite structures: temporary repairs, adhesively bonded repairs, and bolted repairs. It contains a table that lists general design requirements and considerations for the repair of composite structures. The article describes ten...
Abstract
This article discusses three typical repair types for composite structures: temporary repairs, adhesively bonded repairs, and bolted repairs. It contains a table that lists general design requirements and considerations for the repair of composite structures. The article describes ten steps for an engineering repair approach to effectively restore structural integrity to damaged composite components. Management, validation and certification of repairs are also discussed. The article presents the design guidelines for analyzing the damage and possible strategies for making a repair. It reviews three repair schemes used in repair design analysis, namely, core replacement, adhesively bonded patch, and mechanically fastened patch. The article also emphasizes the various pitfalls and problems in repair design for composite structures.
Image
P/M part design considerations. (a) Undercuts on horizontal plane cannot be...
Available to PurchasePublished: 01 January 1989
Fig. 2 P/M part design considerations. (a) Undercuts on horizontal plane cannot be produced in P/M process. Machining is required to obtain such features in parts. (b) Example of undercut in flange that is beyond capability of P/M process. (c) Alternative to part in (b) that can be made
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Image
Powder metallurgy (PM) part design considerations. (a) Undercuts on horizon...
Available to PurchasePublished: 30 September 2015
Fig. 2 Powder metallurgy (PM) part design considerations. (a) Undercuts on horizontal plane cannot be produced in PM process. Machining is required to obtain such features in parts. (b) Example of undercut in flange that is beyond capability of PM process. (c) Alternative to part in (b
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Image
Feeding path design considerations. (a) Circular flat plate with a single r...
Available to PurchasePublished: 01 December 2008
Fig. 32 Feeding path design considerations. (a) Circular flat plate with a single riser. (b) Addition of wedge-shaped ribs to ensure proper solidification. (c) Branched ribs to overcome feeding problems at the circumference of the plate
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Image
Die design considerations for high-solid-fraction semisolid casting. Adapte...
Available to PurchasePublished: 30 November 2018
Fig. 15 Die design considerations for high-solid-fraction semisolid casting. Adapted from Ref 14
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Image
Design considerations for reducing galvanic corrosion. (a) Proper bolt loca...
Available to PurchasePublished: 01 January 2005
Fig. 25 Design considerations for reducing galvanic corrosion. (a) Proper bolt location. (b) Poor practice. (c) Good with no gap. (d) For use when direct metal-to-metal contact is required for electrical reasons
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Image
Site location as a design consideration. (a) Topographic features favor som...
Available to PurchasePublished: 01 January 2003
Fig. 4 Site location as a design consideration. (a) Topographic features favor some sites over others. Location C would be the preferred site for corrosion considerations. (b) In marine atmospheres, prevailing winds should be taken into account, making location B the preferred site. (c), (d
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Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001401
EISBN: 978-1-62708-173-3
... Abstract This article focuses on the design considerations and process parameters critical to the successful implantation of wave soldering on printed circuit boards. The design considerations include the through-hole technology and the surface-mount technology. The article presents information...
Abstract
This article focuses on the design considerations and process parameters critical to the successful implantation of wave soldering on printed circuit boards. The design considerations include the through-hole technology and the surface-mount technology. The article presents information on process parameters, which can be divided into three groups: the fluxing operation, solder wave properties, and process schedule. It provides information on various solder defects.
Book Chapter
Material Jetting of Polymers
Available to PurchaseSeries: ASM Handbook
Volume: 24
Publisher: ASM International
Published: 15 June 2020
DOI: 10.31399/asm.hb.v24.a0006551
EISBN: 978-1-62708-290-7
... and describing the functional characteristics that distinguish it from other AM technologies. It provides information on the properties and design considerations of both build and support materials. Process-related effects on final part properties and overall quality, as well as corresponding design...
Abstract
Material jetting (MJ) is a classification of additive manufacturing processes that involves the selective jetting and subsequent solidification of liquid droplets onto a substrate in a layerwise manner. This article focuses solely on MJ of polymers, providing a process overview and describing the functional characteristics that distinguish it from other AM technologies. It provides information on the properties and design considerations of both build and support materials. Process-related effects on final part properties and overall quality, as well as corresponding design considerations are also covered. The article also discusses the applications and future scope of polymer MJ systems.
Book Chapter
Design and Fabrication of Induction Coils for Heating Bars, Billets, and Slabs
Available to PurchaseSeries: ASM Handbook
Volume: 4C
Publisher: ASM International
Published: 09 June 2014
DOI: 10.31399/asm.hb.v04c.a0005840
EISBN: 978-1-62708-167-2
... Abstract This article is a compilation of best practices, materials, and techniques for the design and manufacture of modern induction forge coils. It presents the basics of induction coil design along with various design considerations, namely, copper tube selection, water flow considerations...
Abstract
This article is a compilation of best practices, materials, and techniques for the design and manufacture of modern induction forge coils. It presents the basics of induction coil design along with various design considerations, namely, copper tube selection, water flow considerations, and brazing and fabricating the copper coil winding for heating billets, bars, and slabs. The article describes refractory selection criteria and the methods of mounting and securing the induction coil winding, and presents general refractory installation guidelines for induction heating applications. It provides information on curing, form removal, dryout, and coil refractory seasoning. Wear rails that are designed to prevent damage to the coil refractory and subsequent coil winding are also discussed. The article concludes with a discussion on preventive maintenance practices for induction forging coils.
Book Chapter
Failures Related to Metal Additive Manufacturing
Available to PurchaseSeries: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006838
EISBN: 978-1-62708-329-4
... Abstract This article provides an overview of metal additive manufacturing (AM) processes and describes sources of failures in metal AM parts. It focuses on metal AM product failures and potential solutions related to design considerations, metallurgical characteristics, production...
Abstract
This article provides an overview of metal additive manufacturing (AM) processes and describes sources of failures in metal AM parts. It focuses on metal AM product failures and potential solutions related to design considerations, metallurgical characteristics, production considerations, and quality assurance. The emphasis is on the design and metallurgical aspects for the two main types of metal AM processes: powder-bed fusion (PBF) and directed-energy deposition (DED). The article also describes the processes involved in binder jet sintering, provides information on the design and fabrication sources of failure, addresses the key factors in production and quality control, and explains failure analysis of AM parts.
Series: ASM Handbook
Volume: 20
Publisher: ASM International
Published: 01 January 1997
DOI: 10.31399/asm.hb.v20.a0002469
EISBN: 978-1-62708-194-8
... Abstract The design of components against fatigue failure may involve several considerations of irregular loading, variable temperature, and environment. This article focuses on design considerations against fatigue related to material performance under mechanical loading at constant...
Abstract
The design of components against fatigue failure may involve several considerations of irregular loading, variable temperature, and environment. This article focuses on design considerations against fatigue related to material performance under mechanical loading at constant temperature. It reviews the traditional methods of fatigue design on smooth and notched components. The article discusses high-cycle fatigue in terms of fatigue strength and tensile strength, mean stress effects, stress concentration, and multiaxial fatigue. It describes low-cycle fatigue in terms of deformation behavior and concludes with a discussion on lifetime analysis based on a strain approach.
Book Chapter
Coatings for Commercial Structures and Building Deficiencies that Affect Performance
Available to PurchaseSeries: ASM Handbook
Volume: 5B
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v05b.a0006050
EISBN: 978-1-62708-172-6
... addresses the primary causes of masonry coating problems and also provides a detailed discussion on the wall design considerations, moisture considerations, and coating system challenges in the masonry buildings. anodizing coating coating selection commercial buildings masonry walls moisture...
Abstract
This article identifies the coatings applied to many substrates for both beautification and protection, and the inherent conflicts that exist between the coatings and the buildings they are designed to protect; emphasis is placed on masonry walls. It provides information on the purposes of the coatings in the commercial buildings. The article briefly describes some of the most common types of substrates found in buildings and the coatings commonly associated with each substrate. The selection of the coating system depends on the substrate and service expectations. The article addresses the primary causes of masonry coating problems and also provides a detailed discussion on the wall design considerations, moisture considerations, and coating system challenges in the masonry buildings.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004123
EISBN: 978-1-62708-184-9
... Abstract This article provides a discussion on the design, in-process, storage, and in-field problems and their considerations associated with armament corrosion with examples. Design considerations include geometry, material selection, assembly, pretreatment, coatings, and working and storage...
Abstract
This article provides a discussion on the design, in-process, storage, and in-field problems and their considerations associated with armament corrosion with examples. Design considerations include geometry, material selection, assembly, pretreatment, coatings, and working and storage environments. In-process corrosion concerns include processing locations, in-process storage of parts, time between processing steps, and quality control of each processing step. The article also discusses the analysis of the in-field corrosion of the finished product, including physical environments, repair of corrosion-protective coatings, general corrosion-protection maintenance, and appropriate fixes and procedures that can be implemented by soldiers in-field to stop continued corrosion of armament equipment.
Book Chapter
Joining of Oxide-Dispersion-Strengthened Materials
Available to PurchaseSeries: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001467
EISBN: 978-1-62708-173-3
... welding that can be rectified by suitable designing considerations. This article discusses certain successful design strategies employed in joining ODS alloys in consideration with the grain structure. It further provides a brief discussion on different welding processes involved in joining ODS materials...
Abstract
Oxide - dispersion - strengthened (ODS) materials utilize extremely fine oxide dispersion for strengthening, such as nickel-base alloys or alumina. The processing techniques employed in the production of ODS alloys produce some entrapped gases, which tend to create porosity during welding that can be rectified by suitable designing considerations. This article discusses certain successful design strategies employed in joining ODS alloys in consideration with the grain structure. It further provides a brief discussion on different welding processes involved in joining ODS materials, namely, gas-tungsten arc welding, gas-metal arc welding, electron-beam and laser-beam welding, resistance welding, furnace brazing, friction welding, and explosion welding.
Book Chapter
Repair Applications, Quality Control, and Inspection
Available to PurchaseBook: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003459
EISBN: 978-1-62708-195-5
..., such as visual inspection, tap testing, and ultrasonic inspection, in field conditions. Designing for repair involves various considerations including structure types and repair types. The types of repairs together with other issues surrounding advanced composite repair technology are discussed. The article also...
Abstract
This article begins with an overview of the various types of damage that take place in advanced composite components. These include holes and punctures, delaminations, disbonds, core and resin damage, and water intrusion. The article describes various damage detection techniques, such as visual inspection, tap testing, and ultrasonic inspection, in field conditions. Designing for repair involves various considerations including structure types and repair types. The types of repairs together with other issues surrounding advanced composite repair technology are discussed. The article also provides a discussion on the design considerations, instructions, and materials for repair. It explains various paint-removal methods for composites. The article concludes with a discussion on curing equipment such as portable repair systems, vacuum bags, and ovens and autoclaves.
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