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Image
Published: 01 December 2008
Fig. 4 Acoustical-control cabinets. (a) With three-station dedicated fixture. (b) With A-frame tooling
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Image
Published: 01 January 2000
Fig. 4 Servohydraulic testing machine and load frame with a dedicated microprocessor-based controller
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Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006834
EISBN: 978-1-62708-329-4
... Abstract This article is dedicated to the fields of mechanical engineering and machine design. It also intends to give a nonexhaustive view of the preventive side of the failure analysis of rolling-element bearings (REBs) and of some of the developments in terms of materials and surface...
Abstract
This article is dedicated to the fields of mechanical engineering and machine design. It also intends to give a nonexhaustive view of the preventive side of the failure analysis of rolling-element bearings (REBs) and of some of the developments in terms of materials and surface engineering. The article presents the nomenclature, numbering systems, and worldwide market of REBs as well as provides description of REBs as high-tech machine components. It discusses heat treatments, performance, and properties of bearing materials. The processes involved in the examination of failed bearings are also explained. Finally, the article discusses in detail the characteristics and prevention of the various types of failures of REBs: wear, fretting, corrosion, plastic flow, rolling-contact fatigue, and damage. The article includes an Appendix, which lists REB-related abbreviations, association websites, and ISO standards.
Series: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006912
EISBN: 978-1-62708-395-9
... of these parameters are comprehensively examined during the design process. This article focuses on all of these factors, except processing-related failures, which are outside the design and engineering domain. It is dedicated to the identification and avoidance of common problems associated with the selection...
Abstract
Plastic product failures are directly attributed to one of the following four reasons: omission of a critical performance requirement, improper materials specification, design error, and processing/manufacturing error. Therefore, product failures can be minimized or eliminated if all of these parameters are comprehensively examined during the design process. This article focuses on all of these factors, except processing-related failures, which are outside the design and engineering domain. It is dedicated to the identification and avoidance of common problems associated with the selection and designing of plastic parts. The article provides information on the material-related design criteria that depend on the applications, environmental conditions of use, and performance requirements. It discusses physical properties of plastics based on their relevance to real-world environmental conditions. The most-common design problems related to design considerations are also covered.
Series: ASM Handbook
Volume: 10
Publisher: ASM International
Published: 15 December 2019
DOI: 10.31399/asm.hb.v10.a0006659
EISBN: 978-1-62708-213-6
... Abstract This article is dedicated to gas chromatography (GC), covering the chromatographic method and primary components of a modern GC apparatus. The components include the carrier gas cylinder, flow controller and pressure regulator, sample inlet and injection port, column oven, and detector...
Abstract
This article is dedicated to gas chromatography (GC), covering the chromatographic method and primary components of a modern GC apparatus. The components include the carrier gas cylinder, flow controller and pressure regulator, sample inlet and injection port, column oven, and detector. Common GC detectors are the thermal conductivity cell detector, flame ionization detector, electron capture detector, sulfur chemiluminescence detector, and nitrogen-phosphorus detector.
Image
Published: 31 October 2011
Fig. 21 Table showing an overview of input parameters that can be considered by a computational weld mechanics model within the E-WeldPredictor architecture. Similar simulations can be performed by other models ( Table 1 ); however, they require a dedicated workstation
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Image
Published: 01 November 2010
Fig. 21 Table showing an overview of input parameters that can be considered by a computational weld mechanics model within the E-WeldPredictor architecture. Similar simulations can be performed by other models ( Table 1 ); however, they require a dedicated workstation
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Image
Published: 15 December 2019
Fig. 63 MoSi 2 metal layers repaired by and imaged with an advanced gas field ion source focused ion beam instrument dedicated to mask repair. Adapted from Ref 143 . Reprinted with permission from SPIE and from F. Aramaki and T. Kozakai
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Image
Published: 01 January 2006
Fig. 5 Machines used for incremental sheet forming (ISF). (a) Upgraded milling machine. (b) Dedicated machine for ISF by AMINO. (c) A special ISF machine built at the University of Cambridge. (d) Roboforming process using two robots. (a) to (c) Source: Ref 3 (d) Source: Ref 5
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Image
Published: 01 January 2006
. (b) Embedded track. (c) Tie-and-ballast in dedicated right-of-way. (d) Tie-and-ballast retaining wall. C/L, centerline
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Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002148
EISBN: 978-1-62708-188-7
... with a network of hydraulic, vacuum, air, and electric lines to provide palletized fixturing Fig. 10 Compact automatic couplers used to control the movements of a palletized fixture Modular Fixturing for Limited Production It is usually quite easy to justify dedicated fixturing for high-run...
Abstract
A fixture is a special workholding and supporting device designed and built for a particular part or shape that can be made by using standardized components, such as drill bushings, locating buttons, and clamping devices. This article provides a discussion on optimum fixture design and describes the clamping methods, namely, manual clamping, pneumatic clamping, and hydraulic clamping, and their specific principles. It presents an overview on modular fixturing for limited production. The article concludes with information on cost factors in fixturing.
Series: ASM Handbook Archive
Volume: 10
Publisher: ASM International
Published: 01 January 1986
DOI: 10.31399/asm.hb.v10.a0001764
EISBN: 978-1-62708-178-8
... of the demand of the scientific community, various synchrotrons around the world are now being updated, and new facilities built as dedicated sources for synchrotron radiation research ( Ref 49 ). Table 1 lists synchrotron radiation sources. Synchrotron radiation sources Table 1 Synchrotron radiation...
Abstract
This article provides an introduction to extended x-ray absorption fine structure (EXAFS). It describes the fundamentals of EXAFS with an emphasis on the physical mechanism, the single-scattering approximation, and multiple-scattering effects. The article discusses the use of synchrotron radiation as the x-ray source for EXAFS experiments. It also describes the typical EXAFS data analysis of pure nickel at 90 K, and explains the near-edge structure analysis of vanadium. The article presents a discussion on the unique features and applications of EXAFS.
Book Chapter
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005355
EISBN: 978-1-62708-187-0
... structure with holding and locating blocks to position castings. These fixtures are dedicated to the core knockout of a specific casting. These devices either operate by means of vibration under compression, whereby the casting is clamped and vibrated, or they have a 6 to 10 mm ( 1 4 to 3 8...
Abstract
After solidification and cooling, further processing and finishing of the castings are required. This article describes the general operations of shakeout, grinding, cleaning, and inspection of castings, with particular emphasis on automation technology. It illustrates the vertical core knockout machine and the A-frame core knockout machine and lists the advantages and disadvantages of these machines. The article describes the general factors in automated or manual gate removal process. It concludes with discussion on the various types of inspection, such as the liquid penetrant inspection, pressure testing, radiographic inspection, magnetic particle inspection, and ultrasonic inspection.
Series: ASM Handbook
Volume: 20
Publisher: ASM International
Published: 01 January 1997
DOI: 10.31399/asm.hb.v20.a0002428
EISBN: 978-1-62708-194-8
... developed by a company preferring specialists. Each bar represents one individual on the team, and the height of the bar indicates this individual's degree of dedication to the project, that is, the number of hours he or she spent on it compared against the total number of hours possible for the duration...
Abstract
The most effective design teams generally involve a clearly delineated group of individuals who work full time on the specified project from its beginning until market introduction. This article focuses on issues arising in using teams in a product design process. It provides special coverage on alternative roles for specialists, such as materials engineers or scientists, whose expertise is essential to the success of the project. The article discusses the types of teams exhibiting certain characteristics in the sales, accounting, and research departments and from the factory floor to the executive suite. The special characteristics of cross-functional development teams are discussed. The article reviews the staffing of a development team, including team leader, team members, and suppliers on the team. It describes the considerations for organizing a development team, and the role of development team specialists on balancing team needs.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0009153
EISBN: 978-1-62708-186-3
... tool. The forming tool follows the contour of the desired part and imposes a localized plastic deformation. These localized plastic deformations add up to create the final shape of the part. By means of a moving forming tool, the need for dedicated tooling can be reduced or even avoided...
Abstract
This article provides an overview of the incremental sheet forming (ISF) process and discusses the process variations of ISF. These variations include single-point incremental forming, two-point incremental forming, and kinematic incremental sheet forming. The article discusses the machines and equipment used in the process and describes the process parameters, process mechanics, and process limits. It illustrates multistage forming strategies and summarizes difficulties that exist with regard to the finite-element process simulation of ISF process. The article also describes hybrid process variations, such as stretch forming and laser-assisted ISF.
Series: ASM Handbook
Volume: 4C
Publisher: ASM International
Published: 09 June 2014
DOI: 10.31399/asm.hb.v04c.a0005854
EISBN: 978-1-62708-167-2
.... Communications could be Ethernet, Ethernet I/P, DeviceNet, PROFIBUS (Process Field Bus), or other standard that the controller board recognizes. The information handshake will be the same with communications or dedicated I/O. The dedicated I/O can be local to the PLC or remote and mounted in, or at, the power...
Abstract
Induction heating system control is straightforward after the design and application of the coil and power supply required for the job. This article provides an overview of the basic components of an induction heating system, including a machine controller (computer or programmable logic controller), interface wiring, an operator interface, and safety controls. It also provides information on programming devices and temperature controllers, such as manual, auto, and auto-manual temperature controllers.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003018
EISBN: 978-1-62708-200-6
... posttrimmers tend to be large, with platen size ranging from 640 × 640 mm (25 × 25 in.) to 1420 × 2290 mm (56 × 90 in.). There are two kinds of in-line posttrimming formers: basic forming and in-line posttrimming systems, and in-line printing and forming posttrimmers. Dedicated Web-Fed Thermoformers...
Abstract
Thermoforming is a manufacturing process in which thermoplastic sheets are heated, softened, clamped onto a mold, and made to conform to the shape of the mold or forming tool. It is ideally suited to large-volume runs of small items. This article focuses on major phases of thermoforming, namely, sheet transportation, heating, forming/cooling, and trimming, and different thermoforming techniques: basic female forming; basic male forming; matched-mold thermoforming; plug-assist thermoforming; pressure bubble plug-assist vacuum thermoforming; vacuum snapback thermoforming; air-slip thermoforming; and trapped-sheet, contact heat, and pressure thermoforming. It concludes with a discussion on machines and the economic concerns of thermoforming.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003424
EISBN: 978-1-62708-195-5
...) mixed at a 20-to-1 ratio, applied as flood. Another very important point for consideration is how the coolant will be recirculated during the machining processes. If the machine is not going to be dedicated to carbon/epoxy machining, then every consideration should be given to an auxiliary tank...
Abstract
This article describes the machining operations of carbon fiber-reinforced epoxy, or carbon/epoxy thermoset composite materials, such as drilling, reaming, routing, trimming, end milling, slot milling, and facing. It reviews cutting tools for machining, including solid carbide, diamond plated, brazed diamond, diamond coated carbide, and polycrystalline cutting tools. The article also describes cutting tool materials that are used for peripheral milling, face milling, and the trimming of polymer-matrix composites.
Series: ASM Handbook
Volume: 11
Publisher: ASM International
Published: 15 January 2021
DOI: 10.31399/asm.hb.v11.a0006766
EISBN: 978-1-62708-295-2
... to 1000 mg is typical for other metals. Typically, hydrogen content is measured using a dedicated instrument, and nitrogen and oxygen content are measured using another dedicated instrument, although commercial instruments with all three analytes are available. Fusion parameters for hydrogen analyses...
Abstract
Identification of alloys using quantitative chemical analysis is an essential step during a metallurgical failure analysis process. There are several methods available for quantitative analysis of metal alloys, and the analyst should carefully approach selection of the method used. The choice of appropriate analytical techniques is determined by the specific chemical information required, the condition of the sample, and any limitations imposed by interested parties. This article discusses some of the commonly used quantitative chemical analysis techniques for metals. The discussion covers the operating principles, applications, advantages, and disadvantages of optical emission spectroscopy (OES), inductively coupled plasma optical emission spectroscopy (ICP-OES), X-ray spectroscopy, and ion chromatography (IC). In addition, information on combustion analysis and inert gas fusion analysis is provided.
Series: ASM Handbook
Volume: 24A
Publisher: ASM International
Published: 30 June 2023
DOI: 10.31399/asm.hb.v24A.a0006953
EISBN: 978-1-62708-439-0
... insensitive to seismic disturbances. The dedicated software RUSTIC allows identifying, from the series of resonance frequencies, the elasticity constants of the material (complete elasticity tensor). This identification is achieved by solving an inverse problem in a Bayesian framework, which consists...
Abstract
This article presents the basic principle, characteristics, advantages, and disadvantages of resonant ultrasound spectroscopy (RUS) methods in additive manufacturing. It focuses on the two types of RUS methods: the swept-sine method and the impulse excitation method. Representative significant results for additively manufactured complex parts obtained with the different RUS systems are also shown. The article also presents the basic principle and examples of nonlinear RUS methods.
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