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deburring
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Image
Published: 01 January 1994
Fig. 1 Typical shapes of P/M parts that present deburring or cleaning difficulties
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Series: ASM Handbook
Volume: 13A
Publisher: ASM International
Published: 01 January 2003
DOI: 10.31399/asm.hb.v13a.a0003597
EISBN: 978-1-62708-182-5
...Abstract Abstract Specific machining processes that employ electrochemical machining technology include deburring and deep-hole drilling. This article describes the principle and applications of electrochemical deburring as well as the machine tools used in the process. The system, process...
Abstract
Specific machining processes that employ electrochemical machining technology include deburring and deep-hole drilling. This article describes the principle and applications of electrochemical deburring as well as the machine tools used in the process. The system, process capabilities, and applications of electrochemical deep-hole drilling are also discussed. The article also reviews the pulse electrochemical machining.
Series: ASM Handbook
Volume: 24
Publisher: ASM International
Published: 15 June 2020
DOI: 10.31399/asm.hb.v24.a0006570
EISBN: 978-1-62708-290-7
...Abstract Abstract This article describes post-processing techniques for machining, finishing, heat treating, and deburring used to remove additive manufacturing (AM) metallic workpieces from a base plate and subsequent techniques to enhance printed workpieces. The AM processes include powder...
Abstract
This article describes post-processing techniques for machining, finishing, heat treating, and deburring used to remove additive manufacturing (AM) metallic workpieces from a base plate and subsequent techniques to enhance printed workpieces. The AM processes include powder bed fusion, binder jetting, and direct energy deposition. The discussion provides information on powder removal, powder recycling and conditioning, part removal, and part enhancement. The mechanism, applications, advantages, and limitations of mechanical, radiation, and chemical-finishing processes as well as the properties of the resulting material are also covered.
Image
Published: 01 January 1989
Fig. 11 Aircraft valve bodies and spools deburred by abrasive flow machining
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Book Chapter
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005108
EISBN: 978-1-62708-186-3
... on the selection of material for dies and related components, as well as the selection of die type and design. The article illustrates the construction and use of short-run dies and conventional dies. It concludes with information on the shaving and deburring methods for blanking. accuracy blanked edges...
Abstract
This article discusses the production of blanks from low-carbon steel sheet and strip in dies in a mechanical or hydraulic press. It describes the cutting operations that are done by dies in presses to produce blanks. The applications of blanking methods are described with examples. The article reviews the characteristics of blanked edges and explains how to calculate the forces and the work involved in blanking. Factors affecting the processing of blanks are discussed. The article provides information on the selection of work metal form, the effect of work metal thickness on the selection of material for dies and related components, as well as the selection of die type and design. The article illustrates the construction and use of short-run dies and conventional dies. It concludes with information on the shaving and deburring methods for blanking.
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002169
EISBN: 978-1-62708-188-7
...Abstract Abstract This article discusses the principles of operation, capabilities, and limitations of the thermal energy method of deburring, with illustrations. deburring thermal energy method THE THERMAL ENERGY METHOD (TEM) of deburring was introduced in 1970 as a method...
Image
Published: 01 January 1989
Fig. 3 Schematic showing the flow pattern of media entering a passage, which generates the machining action used for deburring and radiusing. When radiusing or deburring passage corners, a lower media viscosity is used, providing faster flow through the center of the passage than along its
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Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002157
EISBN: 978-1-62708-188-7
... as it travels through the passage ( Fig. 2 ). Low flow rates are best for uniform material removal. For deburring or radiusing the edges of a passage, the higher flow rate of lower viscosity media within the passage causes the edges to be abraded more than the passage walls ( Fig. 3 ). The flow rate depends...
Abstract
Abrasive flow machining (AFM) finishes surfaces and edges by extruding viscous abrasive media through or across the workpiece. This article commences with a schematic illustration of the AFM process that uses two opposed cylinders to extrude semisolid abrasive media back and forth through the passages formed by the workpiece and tooling. It discusses the major elements of an AFM system, such as machine, tooling, and abrasive media. The article provides information on polishing, radiusing, edge finishing, and surface finishing capabilities of the AFM. It concludes with information on the various applications of the AFM process.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003194
EISBN: 978-1-62708-199-3
.... Typical applications High strength, high hardness materials; high temperature alloy forgings; odd shaped holes and cavities; jet engine blade airfoils; small deep holes; jet engine blade cooling holes; deburring; face turning of disks; tungsten carbide machining; etching of numbers and letters in hard...
Abstract
This article is a comprehensive collection of summary charts that provide data and information that are helpful in considering and selecting applicable processes alternative to the conventional material-removal processes. Process summary charts are provided for electrochemical machining, electrical discharge machining, chemical machining, abrasive jet machining, laser beam machining, electron beam machining, ultrasonic impact grinding, hydrodynamic machining, thermochemical machining, abrasive flow machining, and electrical discharge wire cutting.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001306
EISBN: 978-1-62708-170-2
... properties (electrical steels). This article provides a detailed discussion on the various surface treatments, including cleaning, nitriding, carburizing, coating, and plating, performed on specialty steels. carburizing case hardening cleaning coating corrosion resistance deburring electrical...
Abstract
Specialty steels encompass a broad range of ferrous alloys noted for their special processing characteristics (powder metallurgy alloys), corrosion resistance (stainless steels), wear resistance and toughness (tool steels), high strength (maraging steels), or magnetic properties (electrical steels). This article provides a detailed discussion on the various surface treatments, including cleaning, nitriding, carburizing, coating, and plating, performed on specialty steels.
Series: ASM Handbook
Volume: 2A
Publisher: ASM International
Published: 30 November 2018
DOI: 10.31399/asm.hb.v02a.a0006517
EISBN: 978-1-62708-207-5
... laminated sheets of cotton fiber filled with abrasive grain and are used for operations ranging from heavy grinding to light sanding: cutting off, sharpening, deburring, and finishing. Using the recommended speed for a wheel is important, not only from the standpoint of grinding results but also...
Abstract
Mechanical finishes usually can be applied to aluminum using the same equipment used for other metals. This article describes the two types of grinding used in mechanical finishing: abrasive belt grinding and abrasive wheel grinding. It reviews the binders and fluid carriers used in buffing, and discusses satin finishing and barrel finishing. It also describes lapping and honing techniques that are of special interest in treating aluminum parts that have received hard anodic coatings. Honing recommendations for aluminum alloys are presented in a table.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001234
EISBN: 978-1-62708-170-2
... of deburring and surface conditioning components. Consistent results from part to part and batch to batch are generally ensured. All metals and many nonmetals in a variety of sizes and shapes can be handled. Processes range from heavy radiusing and grinding operations to very fine finishing. A basic...
Abstract
Mass finishing normally involves loading components to be finished into a container together with abrasive media, water, and compound. This article focuses on basic mass finishing processes, including barrel finishing, vibratory finishing, centrifugal disc and barrel finishing, spindle finishing, and drag finishing. It describes the various factors considered in selecting the most suitable mass finishing process. The article also provides information on consumable materials, process considerations, safety precautions, and waste disposal of mass finishing processes.
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002156
EISBN: 978-1-62708-188-7
... sections of glass, ceramics, or hardened metals Etching part numbers onto metal and plastic components ( Fig. 1 ) Deburring and deflashing metal and plastic parts Frosting glass Cutting intricate patterns in hard, brittle materials Cleaning oxides from metal surfaces Cleaning metallic...
Abstract
Abrasive jet machining (AJM) is a process that removes material from a workpiece through the use of abrasive particles entrained in a high-velocity gas stream. This article discusses the operation of principal components, advantages, and disadvantages of the AJM system. It describes several factors that determine the characteristics of the AJM process. These include flow rates of the jet stream, type and size of abrasive powders, and distance between the workpiece and nozzle.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001233
EISBN: 978-1-62708-170-2
... current. The whole process is accomplished in an electrolytic cell by applying a positive (anodic) potential to the workpiece and a negative (cathodic) potential to the tool used to shape the workpiece. ECM can be used for shaping, finishing for improving the quality of the surface, deburring...
Abstract
Nontraditional finishing processes include electrochemical machining (ECM), electrodischarge machining (EDM), and laser beam machining. These processes belong to nonabrasive finishing methods where surface generation occurs with an insignificant amount of mechanical interaction between the processing tool and the workpiece surfaces. This article provides information on the equipment used, applications, process capabilities, and limitations of ECM and EDM.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001228
EISBN: 978-1-62708-170-2
.... Table 1 shows the effects of abrasive in various conditions on the life of the components of a centrifugal blast wheel unit. Relatively little wear on wheel parts and housing liners is caused by glass beads, nonferrous shot, or the agricultural abrasives frequently used in deburring and special...
Abstract
Mechanical cleaning systems are used to remove contaminants of work surface by propelling abrasive materials through any of these three principal methods: airless centrifugal blast blade- or vane-type wheels; compressed air, direct-pressure dry blast nozzle systems; or compressed-air, indirect-suction (induction) wet or dry blast nozzle systems. This article focuses on the abrasive media, equipment, applications, and limitations of dry and wet blast cleaning. It discusses the health and safety precautions to be taken during mechanical cleaning.
Series: ASM Handbook
Volume: 2A
Publisher: ASM International
Published: 30 November 2018
DOI: 10.31399/asm.hb.v02a.a0006504
EISBN: 978-1-62708-207-5
... of smoothing sharp edges, imparting a matte finish, and preparing surfaces for anodizing, painting, or plating. Many small aluminum stampings, castings, and machined parts are cleaned, deburred, and burnished by barrel finishing. In most instances, the main objective is deburring and/or burnishing...
Abstract
The necessary precursor to a proper and durable finish is the preparation of the active aluminum surface to receive the desired protective finish that will allow it to have a long and attractive service life. This article helps those who work with aluminum in the many varieties of applications of such products. It describes the two main categories of cleaning that can be used with most any metal, namely, mechanical cleaning and chemical cleaning. The article provides a discussion on the laboratory evaluation of cleaners, field testing of cleaners, and cleaner types and procedures. It also describes the special cleaning procedures for aluminum alloys, such as steam cleaning and rotary wire-brush cleaning. The article reviews the use of temporary coatings and the use of maintenance coatings on aluminum. It provides information on the handling and storage procedures of aluminum alloys and the cleaning of specific applications of aluminum.
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001397
EISBN: 978-1-62708-173-3
... the workpiece and the solder are integral parts of the current loop, care must be taken to ensure that the current path is not blocked by any foreign or nonmetallic substance. Hence, the preassembled workpiece requires a clean, deburred surface and the proper solder alloys (preform or in paste form). The use...
Abstract
Resistance soldering (RS) can be applied to electrically conductive materials that allow the passage of electric current. The process can be used for selective spot soldering of small components, for the soldering of closely placed parts on an assembly, or for heat restriction when necessary. This article explains that the RS process can be used in all soldering operations and with all solderable metals. It provides information on the applications, preassembly practices, the equipment used and the training required for soldering personnel.
Book Chapter
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002137
EISBN: 978-1-62708-188-7
... for receiving the head of a fastener, for receiving a center, or for deburring. The surface cut by the tool is concentric with the hole and at an angle of less than 90° to it. Counterboring and spotfacing do not produce a tapered hole enlargement; instead, these techniques enlarge the hole to a given diameter...
Abstract
Countersinking, counterboring, and spotfacing operations can be carried out on drilling machines and usually follow drilling operations. This article discusses five common types of countersinking tools or countersinks, namely, machine, three-flute, single-flute, insert-type, and interchangeable countersinks. It provides a short description of the two types of spotfacing tools: back and double-end spotfacers and automatic back spotfacers. The article describes different types of counterboring tools, including interchangeable-pilot, integral-pilot, and interchangeable-cutter counterbores. It tabulates the nominal speeds and feeds for counterboring and spotfacing of carbon and low-alloy steels with high-speed steel and carbide tools.
Book: Powder Metallurgy
Series: ASM Handbook
Volume: 7
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v07.a0006119
EISBN: 978-1-62708-175-7
... porosity. annealing brazing deburring density machinability machining postsinter handling powder metallurgy re-pressing residual porosity resin impregnation secondary operations sintered chemistry sintering atmosphere stainless steel tumbling weldability welding POWDER...
Abstract
Powder metallurgy (PM) stainless steels, as with conventional PM steels, are often used in the as-sintered condition. In addition to cost considerations, minimization of postsinter handling and secondary operations is also preferred because it reduces the potential for contamination of the parts with particulates and residues, which can result in the appearance of surface rust. This article provides information on various secondary operations, including tumbling, re-pressing, resin impregnation, annealing or heat treating, brazing, machining, and welding. It describes those aspects relating to welding of PM stainless steels, specifically, the effects of density, residual porosity, and sintered chemistry on weldability. Further, the article investigates the influence the sintering atmosphere has on machinability, as well as differences created by the presence of residual porosity.
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005292
EISBN: 978-1-62708-187-0
.... Independent finishing is more flexible, with the robot assisting in an integrated trimming, deburring, and inspection. The success of integrated automation depends on management and workforce involvement. Optimizing pieces of the automation equipment is easy, but it does not mean that the whole automation...
Abstract
High-pressure die casting is a fast method for the net shape manufacturing of parts from nonferrous alloys. This article reviews the automation technologies for the different stages or steps of the process. These steps include liquid metal pouring, injection, solidification, die open, part extraction, die lubrication, insert loading, and die close. Some manual aspects of the operations, together with automation options, are discussed. The article describes finishing steps, such as finish trimming, detailed deflashing, shot blast cleaning, and quality checks. Automation of the postcasting process is also discussed.