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Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005355
EISBN: 978-1-62708-187-0
... penetrant inspection, pressure testing, radiographic inspection, magnetic particle inspection, and ultrasonic inspection. castings blast cleaning cleaning finishing flame cutting grinding radiographic inspection inspection liquid penetrant inspection magnetic particle inspection ultrasonic...
Book Chapter

By Justin Heimsch
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005273
EISBN: 978-1-62708-187-0
... is billet sawing. There are two possible process routes to choose from. The first route is to have the billet cut by the bar vendor or another outside sawing facility. This option may be the best choice for smaller-scale casters wanting to avoid the additional cost of bar-cutting equipment. The...
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.9781627081863
EISBN: 978-1-62708-186-3
Book Chapter

Series: ASM Handbook
Volume: 14A
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v14a.a0004012
EISBN: 978-1-62708-185-6
... affecting die life and explains the effect of thread form on processing. It provides information on various fluids used in thread rolling to cool the dies and the work and to improve the finish on the rolled products. The article provides a comparison between thread rolling and cutting, as well as between...
Series: ASM Handbook
Volume: 14A
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v14a.a0004040
EISBN: 978-1-62708-185-6
Book Chapter

By Robert Bolin
Series: ASM Handbook
Volume: 14A
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v14a.a0003982
EISBN: 978-1-62708-185-6
..., tube stock that is cut to length has been successfully used as well. Blanks are generally formed hot, but warm and cold forming is also possible for smaller parts or parts that need to be formed more precisely. The donut-shaped blank is placed on the ring roller over an undriven mandrel that is...
Series: ASM Handbook
Volume: 14A
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v14a.a0003980
EISBN: 978-1-62708-185-6
... preparing blanks for hot upset forging. Sawing, cutting with abrasive wheels, and flame cutting are also used, but less frequently. In high-production upsetting where very large numbers of forging are being produced, even the smallest saving of metal on a single forging can result in substantial...
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003179
EISBN: 978-1-62708-199-3
... Abstract This article discusses the operating principles, types, and applications of shearing and slitting of different forms of steel, including plates, flat sheets, bars, coiled sheet and strips. In addition, it provides a detailed account of the cutting methods such as oxyfuel gas cutting...
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003194
EISBN: 978-1-62708-199-3
... machining, electrical discharge machining, chemical machining, abrasive jet machining, laser beam machining, electron beam machining, ultrasonic impact grinding, hydrodynamic machining, thermochemical machining, abrasive flow machining, and electrical discharge wire cutting. abrasive jet machining...
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003186
EISBN: 978-1-62708-199-3
... machine tools machining costs machining equipment machining operations metal cutting surface finish tolerance tool life tool wear rate workpiece machinability MACHINING is a term that covers a large collection of manufacturing processes designed to remove unwanted material, usually in the...
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003132
EISBN: 978-1-62708-199-3
... and heat-exchanger tubes, flexible hose; plumbing pipe; pump lines C26000 Cartridge brass, 70% B 135 Plumbing brass goods C33000 Low-leaded brass (tube) B 135 Pump and power cylinders and liners; plumbing brass goods C36000 Free-cutting brass … Screw machine parts; plumbing goods...
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003177
EISBN: 978-1-62708-199-3
... position Practical maximum of ∼54 MN (6000 tonf) Limited Higher than hydraulic, and can be varied. Highest at midstroke Full stroke is usually required before reversal. Preferred for operations requiring maximum pressure near the bottom of the stroke. Preferred for cutting operations such as blanking...
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003042
EISBN: 978-1-62708-200-6
... Abstract This article describes the use of conventional machining techniques, laser cutting and water-jet cutting for producing finished composite parts. It explains two representative polymer-matrix composites--graphite and aramid composites--and discusses the machining and drilling problems...
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001233
EISBN: 978-1-62708-170-2
... not be able to produce clear cuts or sharp corners. The tolerances achieved by ECM are in the range of 0.02 to 0.2 mm. The positioning accuracy of ECM tools now reaches ±0.01 mm. ECM also requires special corrosion protection systems and waste (sludge) disposal techniques. Electrochemical deburring...
Book Chapter

Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003188
EISBN: 978-1-62708-199-3
... Abstract Selecting the proper cutting tool material for a specific machining application can provide substantial advantages, including increased productivity, improved quality, and reduced costs. This article begins with a description of the factors affecting the selection of a cutting tool...
Book Chapter

Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003189
EISBN: 978-1-62708-199-3
... Abstract Cutting fluids play a major role in increasing productivity and reducing costs by making possible the use of higher cutting speeds, higher feed rates, and greater depths of cut. After listing the functions of cutting fluids, this article then covers the major types, characteristics...
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001231
EISBN: 978-1-62708-170-2
... Abstract This article focuses on precision and ultraprecision finish machining techniques that make use of defined cutting edges, such as polycrystalline diamond and cubic boron nitride compacts. The techniques are finish turning, finish broaching, finish milling, and finish drilling...
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001320
EISBN: 978-1-62708-170-2
... productivity of carbide, cermet, and ceramic cutting tool materials used in machining operations. The useful life of cutting tools may be limited by a variety of wear processes, such as crater wear, flank wear or abrasive wear, builtup edge, depth-of-cut notching, and thermal cracks. The article provides...
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001232
EISBN: 978-1-62708-170-2
... Abstract Abrasive finishing is a method where a large number of multipoint or random cutting edges are coupled with abrasive grains as a bond or matrix material for effective removal of material at smaller chip sizes. This article provides a broad overview of the various categories of abrasive...
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003187
EISBN: 978-1-62708-199-3
... Abstract Fundamental to the machining process, is the metal-cutting operation, which involves extensive plastic deformation of the work piece ahead of the tool tip, high temperatures, and severe frictional conditions at the interfaces of the tool, chip, and work piece. This article explains...