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crimping
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Image
Published: 01 January 2006
Fig. 17 Schematic diagram of crimping process. (a) Before crimping. (b) After crimping. (c) Finite-element model of crimping. Source: Ref 20 , 21
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Image
Published: 01 January 2006
Fig. 5 Example of electromagnetic high-velocity crimping of thin aluminum tube onto a mandrel. (a) The coil is made from a 1.32 cm (0.52 in.) thick 6061-T6 plate. (b) Behavior of initial 1.651 mm (0.065 in.) thick, 5.08 cm (2.0 in.) outside diameter 6061-T6 rings compressed onto a 3.175 cm
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Series: ASM Handbook
Volume: 2A
Publisher: ASM International
Published: 30 November 2018
DOI: 10.31399/asm.hb.v02a.a0006501
EISBN: 978-1-62708-207-5
... Abstract This article compares and contrasts mechanical joining techniques used in the manufacture of aluminum assemblies, including seaming, swaging, flanging, crimping, clinching, dimpling, interference and snap fits, and interlocking joints. It provides basic illustrations of the various...
Abstract
This article compares and contrasts mechanical joining techniques used in the manufacture of aluminum assemblies, including seaming, swaging, flanging, crimping, clinching, dimpling, interference and snap fits, and interlocking joints. It provides basic illustrations of the various methods and summarizes the advantages and disadvantages of each. The article also discusses the use of staples, nails, rivets, and threaded fasteners and provides relevant property and performance data.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0009154
EISBN: 978-1-62708-186-3
... Abstract Mechanical joining by forming includes all processes where parts being joined are formed locally and sometimes fully. This article focuses on the types, advantages, disadvantages, and applications of the various mechanical joining methods, namely, riveting, crimping, clinching...
Abstract
Mechanical joining by forming includes all processes where parts being joined are formed locally and sometimes fully. This article focuses on the types, advantages, disadvantages, and applications of the various mechanical joining methods, namely, riveting, crimping, clinching, and self-pierce riveting.
Image
Published: 01 January 1997
Fig. 4 Replacement precipitator wires. (a) View of a type 304 replacement precipitator wire and the AISI 1010 tube bent at one end to place over the insulators. The arrows point to the two crimps used to fix the wire in the tube. (b) Close-up view of one of the crimps
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Image
Published: 15 May 2022
Fig. 36 A close-up shows the fracture origin location and deformation due to concentration of localized stress from the nonuniform pressure applied by the stainless steel crimp ring. Source: Ref 25
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Image
Published: 01 November 1995
Fig. 12 Leaded components versus surface-mount device (SMD) mounting to printed wiring board (PWB). (a) Leaded component mounted by means of through holes, crimped, and ready for wave solder. (b) SMD attached to PWB with adhesive and ready for soldering step
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Image
Published: 01 January 2001
Fig. 2 High-sensitivity T g detection using MDSC. Sample: glass fiber reinforced epoxy-Kevlar/polyimide; sample size: 32.9 mg; method: MDSC 2.5/60 at 1 °C/min; crimped pan; nitrogen gas purge
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Image
Published: 01 January 2006
Fig. 6 Example of a 6061-T6 32 mm (1.25 in.) diameter, 1 mm (0.04 in.) wall thickness tube electromagnetically crimped onto four nuts using four electromagnetic discharges and a coil similar to that shown in Fig. 5(a) . The nuts are tight after forming and after destructive testing.
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Image
Published: 15 December 2019
Fig. 3 High-sensitivity glass transition temperature detection using modulated differential scanning calorimetry (MDSC). Sample: glass-fiber-reinforced epoxy-aramid/polyimide; sample size: 32.9 mg; method: MDSC 2.5/60 at 1 °C/min (1.8 °F/min); crimped pan; nitrogen gas purge. The (I) indicates
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Image
Published: 30 September 2015
is filled with powder through fill tubes at the top and right of the valve, and the filled assembly undergoes hot evacuation. Fill tubes are crimped, sealed, and the part is HIPed. The sheet metal on the inner surfaces is then machined or etched away. Source: Ref 30
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Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003388
EISBN: 978-1-62708-195-5
... subsequently and are shown in Fig. 4 : Fig. 4 Failures caused by general instability General buckling of a sandwich panel resembles the classical buckling of plates or columns. The facesheets and core remain intact in this type of failure. Shear crimping is an instability that can occur...
Abstract
A sandwich structure is comprised of layered composite materials formed by bonding two or more thin facings or facesheets to a relatively thick core material. This article describes the sandwich panel failure modes. It tabulates the nomenclature and definitions for loads, geometry, and material properties. The article illustrates critical strength-check locations for a flat sandwich panel. It discusses the analysis methods formulated for flat rectangular honeycomb panels; curved sandwich panel; and for each of the various sandwich panel failure modes. The article concludes with a discussion on flat panel stability analysis methods.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005127
EISBN: 978-1-62708-186-3
... crimping of thin aluminum tube onto a mandrel. (a) The coil is made from a 1.32 cm (0.52 in.) thick 6061-T6 plate. (b) Behavior of initial 1.651 mm (0.065 in.) thick, 5.08 cm (2.0 in.) outside diameter 6061-T6 rings compressed onto a 3.175 cm (1.25 in.) diameter mandrel at varied indicated launch energies...
Abstract
This article emphasizes the traits that are common to high-velocity forming operations. It describes general principles on how metal forming is accomplished and analyzed when inertial forces are large. The article discusses the principal methods of high-velocity forming, such as explosive forming, electrohydraulic forming, and electromagnetic forming. It provides examples that illustrate how these methods can be practically applied. The article concludes with information on the status and development potential for the technology.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0009242
EISBN: 978-1-62708-195-5
... toughness and fibrillar nature of aramid allows the creation of fiber forms not readily available with other reinforcing fibers. Staple and Spun Yarns Staple or short aramid fiber is available in crimped or uncrimped form in lengths ranging from 6.4 to 100 mm (0.25–4.0 in.). Crimped versions...
Abstract
The chemical composition of Kevlar aramid fiber is poly para-phenyleneterephthalamide. Para-aramid fibers belong to a class of materials known as liquid crystalline polymers. This article discusses the manufacture of aramid fibers and the major fiber forms, such as continuous filament yarns, rovings, woven fabrics, discontinuous staple and spun yarns, fabrics, and pulp. Key representative properties of para-aramid fibers are listed in a table. The article reviews the properties of aramid fibers, including tensile modulus, tensile strength, creep and fatigue, compressive properties, toughness, thermal properties, as well as electrical and optical properties. It concludes with a discussion on the environmental behavior of para-aramid fibers.
Book Chapter
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006587
EISBN: 978-1-62708-210-5
... produces sound, strong castings. As-cast and aged (naturally or artificially) castings are sufficiently ductile to withstand severe post forming operations such as staking, crimping, swaging and other operations to either shape the casting or to permit more desirable methods of assembly. Alloy 711.0 also...
Abstract
This datasheet provides information on key alloy metallurgy, processing effects on physical and mechanical properties, and applications of natural aging casting alloys 711.0 and 712.0. The fatigue strength of smooth and notched permanent mold aluminum casting of C712.0-F is illustrated.
Series: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006309
EISBN: 978-1-62708-179-5
... examples that follow describe the successful application of induction and flame hardening to other production parts. Example 1: Selective Hardening of Crimping Tool Jaws Made of Pearlitic Malleable Iron Grade 45010 pearlitic malleable iron was used for tools for crimping electrical connectors...
Abstract
Malleable iron is a type of cast iron that has most of its carbon in the form of irregularly shaped graphite nodules instead of flakes, as in gray iron, or small graphite spherulites, as in ductile iron. This article discusses the production of malleable iron based on the metallurgical criteria: to produce solidified white iron throughout the section thickness; and to produce the desired graphite distribution (nodule count) upon annealing. It describes the induction heating and quenching or flame heating and quenching for surface hardening of fully pearlitic malleable iron. Laser and electron beam techniques also have been used for hardening selected areas on the surface of pearlitic and ferritic malleable iron castings that are free from decarburization.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004139
EISBN: 978-1-62708-184-9
Abstract
This article focuses on the corrosion and deterioration of components on recreational and small workboats. It discusses the materials selection and corrosion control for the components. These components include hulls, fittings, fasteners, metal deck gear, winches, backing plates, lifeline supports, inboard engines, cooling systems, propulsion systems, electrical and electronic systems, plumbing systems, masts, spars, and rigging.
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001448
EISBN: 978-1-62708-173-3
... of the major causes of failure has occurred at the mechanical crimp between the aluminum wire and the connector. Problems have involved corrosion and loosening of the wire at the joint, as a result of thermal stress. In some applications, a copper “pigtail” inserted between the aluminum wire and the connector...
Abstract
Ultrasonic welding (USW) is effectively used to join both similar and dissimilar metals with lap-joint welds. This article describes procedure considerations for the ultrasonic welding of specific material types. It reviews difficult-to-weld alloys, such as carbon and low-alloy steels, high-strength steels, and stainless steel, and provides information on the applications of weldable alloys such as aluminum alloys and copper alloys. The article concludes with a discussion on welding of dissimilar metal (nonferrous-to-nonferrous) combinations and its applications.
Series: ASM Handbook
Volume: 4D
Publisher: ASM International
Published: 01 October 2014
DOI: 10.31399/asm.hb.v04d.a0005969
EISBN: 978-1-62708-168-9
... application of induction and flame hardening to other production parts. Example 1: Selective Hardening of Crimping Tool Jaws Made of Pearlitic Malleable Iron Grade 45010 pearlitic malleable iron was used for tools for crimping electrical connectors. The jaws of these tools as originally designed were...
Abstract
This article focuses on heat treatment of malleable and compacted-graphite irons to produce ferritic and pearlitic malleable irons. It describes the heat treatment cycles of malleable iron, including martempering, tempering, bainitic heat treatment, and surface hardening. The article provides information on the mechanical and physical properties of compacted-graphite irons, which are determined by the graphite shape and the pearlite/ferrite ratio.