In terms of the design of a forging, flash is an excess or surplus of metal that is trimmed or otherwise removed after forging operations are completed. This article discusses flash components and the functions of flash. It describes a series of conventional and unconventional flash designs and design adjustments, covering several forging processes and configurations. The article concludes with information on the checklists for the convenience of both designers of forgings and designers of forging dies and contiguous flash.

Ribs and bosses are the integral functional elements or features of a forging that project outward from a web in a direction parallel to the ram stroke. This article describes the design, functions, and producibility of ribs and bosses. It relates their design to grain flow, metallurgical structure, measurement details, and design parameters, with supplementary data obtained from the examples of actual forgings.

This article is a compilation of definition of the terms related to modeling for metals processing.

This article examines aluminum forging processes, including open-die, closed-die, upset, roll, orbital, spin, and mandrel forging, and compares and contrasts their capabilities and the associated design requirements for forged parts. It discusses the effect of key process variables such as workpiece and die temperature, strain rate, and deformation mode. The article describes the relative forgeability of the ten most widely used aluminum alloys, and reviews common forging equipment, including hammers, mechanical and screw presses, and hydraulic presses. It also discusses postforge operations such as trimming, forming, repairing, cleaning, and heat treatment.

Plastic product failures are directly attributed to one of the following four reasons: omission of a critical performance requirement, improper materials specification, design error, and processing/manufacturing error. Therefore, product failures can be minimized or eliminated if all of these parameters are comprehensively examined during the design process. This article focuses on all of these factors, except processing-related failures, which are outside the design and engineering domain. It is dedicated to the identification and avoidance of common problems associated with the selection and designing of plastic parts. The article provides information on the material-related design criteria that depend on the applications, environmental conditions of use, and performance requirements. It discusses physical properties of plastics based on their relevance to real-world environmental conditions. The most-common design problems related to design considerations are also covered.

This article is a compilation of definition of the terms related to simulation of metals processing.

This article emphasizes the physical metallurgy of titanium and titanium alloys along with their microstructural response to fusion welding condition. The titanium alloys are classified into unalloyed or commercially pure titanium, alpha and near-alpha alloys, alpha-beta alloys, and metastable beta alloys. The article further discusses the weld microstructure for alpha-beta and metastable beta alloys and describes welding defects observed in titanium alloys. The influence of macro- and microstructural characteristics of titanium weldment on mechanical properties is also discussed. The article concludes with a discussion on the different welding processes used in the welding of titanium and titanium alloys.

Computed tomography (CT) is an imaging technique that generates a three-dimensional (3-D) volumetric image of a test piece. This article illustrates the basic principles of CT and provides information on the types, applications, and capabilities of CT systems. A comparison of performance characteristics for film radiography, real-time radiography, and X-ray computed tomography is presented in a table. A functional block diagram of a typical computed tomography system is provided. The article discusses CT scanning geometry that is used to acquire the necessary transmission data. It also provides information on digital radiography, image processing and analysis, dual-energy imaging, and partial angle imaging, of a CT system.

This article is a compilation of definitions for terms related to engineering materials, including plastics, elastomers, polymer-matrix composites, adhesives and sealants, ceramics, ceramic-matrix composites, glasses, and carbon-carbon composites.

This article introduces the principal methodologies and some technologies that are being applied for nondestructive evaluation of composite materials. These include ultrasonic testing (UT), air-coupled UT, laser UT, ultrasonic spectroscopy, leaky lamb wave method, acousto-ultrasonics, radiography, X-ray computed tomography, thermography, low-frequency vibration methods, acoustic emission, eddy current testing, optical holography, and shearography. The article presents some examples are for fiber-reinforced polymer-matrix composites. Many of the techniques have general applicability to other types of composites such as metal-matrix composites and ceramic-matrix composites.

This article introduces the principal methodologies and some advanced technologies that are being applied for nondestructive evaluation (NDE) of fiber-reinforced polymer-matrix composites. These include acoustic emission, ultrasonic, eddy-current, computed tomography, electromagnetic acoustic transducer, radiography, thermography, and low-frequency vibration methods. The article also provides information on NDE methods commonly used for metal-matrix composites.