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Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006356
EISBN: 978-1-62708-192-4
... on or containing PAOs. The properties include Noack volatility and pour point. The article also discusses the properties and applications of heavy-duty engine oil (HDEO), industrial lubricants, food-grade lubricants, greases, transportation gear oils, compressor oils, hydraulic fluids, and transmission fluids...
Abstract
This article presents a brief discussion on the main applications for low- and high-viscosity polyalphaolefins (PAOs) and highlights key areas of interest and shows why PAOs are used in these applications. It discusses the physical properties of passenger car motor oils (PCMOs) based on or containing PAOs. The properties include Noack volatility and pour point. The article also discusses the properties and applications of heavy-duty engine oil (HDEO), industrial lubricants, food-grade lubricants, greases, transportation gear oils, compressor oils, hydraulic fluids, and transmission fluids.
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006429
EISBN: 978-1-62708-192-4
... in hydraulics, compressors/cylinders in pneumatics, and electric generator/motors. Hydraulic fluid power systems use pressurized oils and sometimes water as a power transmission system ( Ref 5 ). Therefore, the pumps must generate high pressure ( Ref 6 ) and so are equipped with high pressure chambers...
Abstract
Pumps and compressors are representative fluid machineries, which are indispensably important industrial equipment for water supply systems, chemical processing and reactions, and fluid power systems. This article addresses friction, lubrication, and wear of components in several types of machines such as positive displacement pumps including hydraulic pumps, turbo-pumps including centrifugal pumps, vacuum pumps, and compressors including the positive displacement type and turbo type.
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006411
EISBN: 978-1-62708-192-4
... scientists and engineers understand the principles behind lubricant selection. Components of Lubricating Oils Liquid lubricants are primarily composed of a base oil (90–95%) and additives (5–10%). Base oil primarily consists of hydrocarbons, which provide the physical properties of lubricants, while...
Abstract
The function of lubricants is to control friction and wear in a lubricating system containing machine elements such as gears and bearings. This article discusses the basic properties of lubricants to help scientists and engineers understand the principles behind lubricant selection. It reviews the functions of additives, such as friction modifiers, antiwear additives, viscosity modifiers, corrosion inhibitors, oxidation inhibitors, dispersants, and detergents. The article discusses the physical properties of liquid lubricants and the performance characteristics of lubricants. It describes the most common lubricant categories and provides information on the health and safety aspects of using liquid lubricants. The article concludes with a discussion on the lubricant-application method that plays a vital role in how the lubricant functions.
Series: ASM Handbook
Volume: 13A
Publisher: ASM International
Published: 01 January 2003
DOI: 10.31399/asm.hb.v13a.a0003694
EISBN: 978-1-62708-182-5
... equipment has six basic components: Air compressor Air hose Blasting machine, with a safety valve Blast hose Nozzle Moisture and oil separator The function of each part is described subsequently. The air compressor is the source of energy for the blasting job. The constant...
Abstract
This article provides information on the factors influencing the selection of the proper corrosion-resistant coating system. It focuses on the proper execution of surface preparation and the available surface preparation methods. The preparation process includes the removal of visible contaminants, removal of invisible contaminants, and roughening of the surface. Solvent or chemical washing, steam cleaning, hand tool cleaning, power tool cleaning, water blasting, and abrasive blast cleaning, are some preparation methods discussed. The article describes the most common application techniques of coating as well as the equipment used. An overview of some of the most common coating inspection points and inspection equipment is also provided.
Book: Thermal Spray Technology
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005740
EISBN: 978-1-62708-171-9
... Abstract This article describes the benefits that can be achieved by using thermal spray on particular engine parts of an automobile. These include improvement in fuel consumption, wear resistance and bonding, and reduction of oil consumption, exhaust heat loss, and cooling heat loss. Typical...
Abstract
This article describes the benefits that can be achieved by using thermal spray on particular engine parts of an automobile. These include improvement in fuel consumption, wear resistance and bonding, and reduction of oil consumption, exhaust heat loss, and cooling heat loss. Typical engine parts are cylinder blocks, cylinder bores, cast iron cylinder liners, piston rings, connecting rod bearings, turbochargers, engine valve lifters, exhaust system parts, and oxygen sensors. The article also describes the benefits of using thermal spray on transmission parts such as synchronizer rings and torque converters.
Book Chapter
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006553
EISBN: 978-1-62708-210-5
... irons 242.0 Heavy-duty pistons; air-cooled cylinder heads; aircraft generator housings A242.0 Diesel and aircraft pistons; air-cooled cylinder heads; aircraft generator housings B295.0 Gear housings; aircraft fittings; compressor connecting rods; railway car seat frames 308.0 General...
Abstract
This article summarizes some general alloy groupings by application or major characteristics. The groupings include cast rotor, general-purpose, elevated-temperature, wear-resistant, moderate-strength, high-strength, and high-integrity die casting alloys and cast aluminum alloys bearings. A table lists selected applications for aluminum casting alloys.
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006824
EISBN: 978-1-62708-329-4
... of compressor and turbine blades ( Ref 1 ). Creep failure of turbine blades, mostly related to issues with cooling, was found to be the second-most costly damage mode. The failure of rotating components tends to be more costly because their significant kinetic energy results in greater collateral damage...
Abstract
This article focuses on common failures of the components associated with the flow path of industrial gas turbines. Examples of steam turbine blade failures are also discussed, because these components share some similarities with gas turbine blading. Some of the analytical methods used in the laboratory portion of the failure investigation are mentioned in the failure examples. The topics covered are creep, localized overheating, thermal-mechanical fatigue, high-cycle fatigue, fretting wear, erosive wear, high-temperature oxidation, hot corrosion, liquid metal embrittlement, and manufacturing and repair deficiencies.
Book: Thermal Spray Technology
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005735
EISBN: 978-1-62708-171-9
... Wear Flame spray Chrome oxide Offshore oil rigs Corrosion Flame spray Aluminum Pump housings Restore dimension Arc spray Aluminum bronze Compressor cylinders Restore dimension Arc spray 420 stainless steel Processing tanks Corrosion Flame spray Aluminum HVOF, high...
Abstract
This article focuses on noble and neutral coatings and the requirements necessary to achieve successful industrial applications. These include corrosion and wear control and repair applications in processing and chemical industries, and valve and downhole drilling applications in the petrochemical industry. The article also discusses substrate chemistry and preparation; coating selection process and microstructure; sealing by chemical, post-heat treatments, and laser processing; and thermal spray process alternatives.
Book: Thermal Spray Technology
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005734
EISBN: 978-1-62708-171-9
..., erosive wear, adhesive wear, and surface fatigue. abrasive wear adhesive wear cavitation erosion coating erosive wear surface fatigue thermal spray coating wear resistance DURING THE DESIGN of many devices, such as gas turbines used in power generation and aerospace, compressors, pumps...
Abstract
The use of thermal spray coatings to restore worn surfaces has provided a significant improvement in surface performance due to improved wear resistance. This article discusses the general use of thermal spray coatings in reducing predominant types of wear, namely, abrasive wear, erosive wear, adhesive wear, and surface fatigue.
Book Chapter
Series: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006347
EISBN: 978-1-62708-179-5
... requiring good machinability: steering-gear housings, carriers, and mounting brackets M4504 Ferrite and tempered pearlite (a) Compressor crankshafts and hubs M5003 Ferrite and tempered pearlite (a) For selective hardening: planet carriers, transmission gears, and differential cases M5503...
Abstract
Malleable iron, like ductile iron, possesses considerable ductility and toughness because of its combination of nodular graphite and low-carbon metallic matrix. There are two basic types of malleable iron: blackheart and whiteheart. This article focuses on the blackheart malleable iron and discusses the chemical composition of malleable iron. A summary of mechanical properties and specifications of malleable iron castings is presented in a table. The article also reviews the mechanical properties of ferritic malleable iron and pearlitic and martensitic-pearlitic malleable irons.
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006577
EISBN: 978-1-62708-210-5
... to be C-3, with C-2 as next best. Both are typical grades used for machining gray iron. It is desirable to have a good polish on the top rake face of the tool to minimize tool edge buildup. Any good natural or synthetic soluble-oil emulsion is recommended in order to prolong tool life. Generally, positive...
Abstract
This datasheet provides information on key alloy metallurgy, processing effects on physical and mechanical properties, and application characteristics of Al-Si-Cu-Mg hypereutectic casting alloys 390.0, A390.0, and B390.0. Tool lives for the machining of alloys 380 and 390 are illustrated.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004150
EISBN: 978-1-62708-184-9
... Abstract The primary fossil fuels are generally defined as coal, oil, natural gas, tar sands, and shale oil. This article discusses the characteristics and the types of fuels used in fossil and fuel industries. It describes the energy conversion in fuels and outlines the efficiency of a heat...
Abstract
The primary fossil fuels are generally defined as coal, oil, natural gas, tar sands, and shale oil. This article discusses the characteristics and the types of fuels used in fossil and fuel industries. It describes the energy conversion in fuels and outlines the efficiency of a heat engine with the help of the Carnot equation.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003110
EISBN: 978-1-62708-199-3
... to around 870 °C (1600 °F) and rapidly cooled in air (which is blasted at the castings) or oil and then tempered (held for a period of time at a lower temperature) between 590 to 725 °C (100 to 1340 °F) according to specifications. Microstructure/Property Relationships The mechanical properties...
Abstract
Malleable iron is a type of cast iron that has most of its carbon in the form of irregularly shaped graphite nodules. This article tabulates the typical composition of malleable iron and specifications, and applications of malleable iron castings. It discusses the metallurgical control of malleable irons with emphasis on its composition and heat treatment. The article provides information on the specifications and mechanical properties of different types of malleable irons, such as ferritic, pearlitic, and martensitic malleable irons.
Series: ASM Handbook
Volume: 5B
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v05b.a0006038
EISBN: 978-1-62708-172-6
... and low operating temperatures. Elevated operating temperatures are caused by such operations as pumping hot fluids (high-viscosity crude oil to 150 °C, or 300 °F) and transporting natural gas leaving a compressor station. Compressor stations ( Fig. 12 ) are spaced along a pipeline to maintain...
Abstract
This article describes the coating materials, surface-preparation requirements, and application techniques used to protect underground pipelines. It provides a valuable insight into the types of polymer-based coatings that are both cost-effective and widely accepted in the pipeline industry.
Series: ASM Handbook
Volume: 18
Publisher: ASM International
Published: 31 December 2017
DOI: 10.31399/asm.hb.v18.a0006383
EISBN: 978-1-62708-192-4
... discusses in-service lubricant analysis for condition monitoring, focusing on the spectrometric oil analysis program. The article describes the characteristics of wear particles and analytical techniques for characterizing them. It also describes the characteristics of different types of wear particles...
Abstract
This article focuses on different aspects of wear particle analysis. It discusses the different wear regimes in the wear rate versus time (bathtub) curve. The article explains the essence of condition monitoring and how to properly sample lubricants for condition monitoring. It also discusses in-service lubricant analysis for condition monitoring, focusing on the spectrometric oil analysis program. The article describes the characteristics of wear particles and analytical techniques for characterizing them. It also describes the characteristics of different types of wear particles and the mechanisms by which they are generated. The article concludes with a summary of the major applications of wear particle analysis.
Series: ASM Handbook
Volume: 24A
Publisher: ASM International
Published: 30 June 2023
DOI: 10.31399/asm.hb.v24A.a0006957
EISBN: 978-1-62708-439-0
... the associated forces of the expanding gases. The heat of the combustion event is dissipated in these few milliseconds to the surrounding mating components and to the oil, which also serves a dual purpose of lubrication and cooling the moving parts at these high temperatures. Just below the piston crown...
Abstract
High-volume additive manufacturing (AM) for structural automotive applications, along the lines of economically viable technologies such as powder metallurgy, castings, and stampings, remains a lofty goal that must be realized to obtain the well-known advantages of AM. This article presents two key opportunities for AM related to automotive applications, specifically within the realm of metal laser powder-bed fusion: alloys and product designs capable of high throughput. The article also presents the general methodology of alloy development for automotive AM. It provides examples of unique designs for reciprocating components in elevated-temperature applications that are also exposed to demanding tribological conditions. The article also discusses the future of AM for automotive applications.
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006821
EISBN: 978-1-62708-329-4
... Handbook , 2003. Case Study 5: Failure Analysis of Engine Compressor Rotors Two aircraft engine compressor rotors sustained damage during operation. Blades from both rotors were found sheared off, and several blades were lifted from the dovetail portion of the drum. In one of the rotors, all...
Abstract
This article focuses on failure analyses of aircraft components from a metallurgical and materials engineering standpoint, which considers the interdependence of processing, structure, properties, and performance of materials. It discusses methodologies for conducting aircraft investigations and inspections and emphasizes cases where metallurgical or materials contributions were causal to an accident event. The article highlights how the failure of a component or system can affect the associated systems and the overall aircraft. The case studies in this article provide examples of aircraft component and system-level failures that resulted from various factors, including operational stresses, environmental effects, improper maintenance/inspection/repair, construction and installation issues, manufacturing issues, and inadequate design.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001277
EISBN: 978-1-62708-170-2
... regulate air pressure as required. Air filters and the moisture trap remove oil, dirt, and moisture from the compressed air. Air regulators, filters, and the moisture trap are installed in the air-supply lines between the compressor and the paint container and between the compressor and the spray gun...
Abstract
Painting is a generic term for the application of a thin organic coating to the surface of a material for decorative, protective, or functional purposes. This article provides a detailed account of the types and selection factors of paints and the various application methods, including conventional air atomized, airless, and electrostatic spray; roller coating; dip coating; flow coating; curtain coating; tumble coating; electrocoating; and powder coating. Surface preparation methods and prepaint treatments for coating systems are also discussed. The article includes information on quality control procedures, causes of paint film defects, cost calculation, and safety and environmental precautions. The composition and characteristics of organic coatings, coating system selection factors, the types of paints for structural steel, and the applications of paint on structural steel are also reviewed.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004211
EISBN: 978-1-62708-184-9
..., and oxygen when process equipment is opened to air. Typical applications include linings and tray components in fractionation towers; piping; heat-exchanger tubes; reactor cladding; tubes and tube hangers in furnaces; various components for compressors, turbines, pumps, and valves; and reboiler tubes...
Abstract
This article presents the primary considerations and mechanisms for corrosion and explains how they are involved in the selection of materials for process equipment in refineries and petrochemical plants. It discusses the material selection criteria for a number of ferrous and nonferrous alloys used in petroleum refining and petrochemical applications. The article reviews the mechanical properties, fabricability, and corrosion resistance of refinery steels. It describes low- and high-temperature corrosion, hydrogen embrittlement, and cracking such as stress-corrosion, sulfide stress, and stress-oriented hydrogen-induced cracking. The article considers hydrogen attack, corrosion fatigue, and liquid metal embrittlement and the methods of combating them. It explains the causes of velocity-accelerated corrosion and erosion-corrosion. The article summarizes some corrective measures that can be implemented to control corrosion. The applicable standards for materials used in corrosive service conditions in upstream and downstream petroleum service are presented in a tabular form.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001324
EISBN: 978-1-62708-170-2
... hydrocarbon-based oils, salts, and water-based materials. Treatment of spent aqueous solutions and rinse water can also often be accomplished on site. Disadvantages These systems generally require wash, rinse, and dry stages as a minimum. This often means that additional floor space is required...
Abstract
The chemicals that have been used in traditional vapor degreasing have serious health and environmental hazards that have prompted the search for modified and alternative techniques. This article provides a detailed discussion on the regulatory mandates that affect the use of industrial degreasing methods. It describes the aqueous degreasing technique, which forms an attractive alternative to the traditional vapor degreasing process. The article includes information on the materials and equipment used in the process, and discusses the advantages and disadvantages of hot and dip tank systems of aqueous degreasing. It explains how to convert an existing vapor degreaser to an aqueous cleaning system.
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