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Book: Powder Metallurgy
Series: ASM Handbook
Volume: 7
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v07.a0006083
EISBN: 978-1-62708-175-7
... Abstract Warm compaction uses both powder heating and die heating to effect higher component densities, whereas warm die compaction uses only die heating to achieve higher density. This article explains the influences of green and sintered properties and pore-free density during compaction...
Abstract
Warm compaction uses both powder heating and die heating to effect higher component densities, whereas warm die compaction uses only die heating to achieve higher density. This article explains the influences of green and sintered properties and pore-free density during compaction of materials. It provides information on the concept of pore-free density and process considerations: die heating and powder heating. The article concludes with a review of the tooling design for warm compaction.
Book: Powder Metallurgy
Series: ASM Handbook
Volume: 7
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v07.a0006053
EISBN: 978-1-62708-175-7
..., green machining, and injection molding. carbide powders cold isostatic pressing extrusion green machining injection molding powder compaction powder consolidation uniaxial pressing CONSOLIDATION and shaping of grade powders is carried out using several methods, depending on the size...
Abstract
Consolidation and shaping of grade powders is carried out using several methods, depending on the size, complexity, shape, and quantity of parts required. This article details the powder consolidation methods of carbide powders: uniaxial pressing, cold isostatic pressing, extrusion, green machining, and injection molding.
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Effects of compaction die temperature and compaction pressure on green dens...
Available to PurchasePublished: 30 September 2015
Fig. 2 Effects of compaction die temperature and compaction pressure on green density of a PM compact. RT, room temperature
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Series: ASM Handbook
Volume: 1
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v01.a0001004
EISBN: 978-1-62708-161-0
... Abstract This article discusses the chemical composition, castability, mechanical properties at room temperature and elevated temperature, and physical properties of compacted graphite (CG) cast iron. The change in graphite morphology from the flake graphite (FG) in the base iron to the CG...
Abstract
This article discusses the chemical composition, castability, mechanical properties at room temperature and elevated temperature, and physical properties of compacted graphite (CG) cast iron. The change in graphite morphology from the flake graphite (FG) in the base iron to the CG in the final iron is achieved by liquid treatment with different minor elements. CG irons have strength properties close to those of spheroidal graphite (SG) irons, at considerably higher elongations than those of FG iron, and with intermediate thermal conductivities. The main factors affecting the mechanical properties of CG irons both at room temperatures and at elevated temperatures are composition, structure (nodularity and matrix), and section size. The article also discusses the applications of CG irons that stem from their relative intermediate position between FG and SG irons. The tables in the article list the values for tensile properties, hardness, thermal conductivity, fatigue strengths, endurance ratios, and compressive properties of CG, FG, and SG irons.
Book Chapter
Compacted Graphite Iron
Available to PurchaseSeries: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003109
EISBN: 978-1-62708-199-3
... Abstract This article discusses the graphite morphology, chemical composition, mechanical and physical properties, and applications of compacted graphite (CG) irons. It compares the selected properties of gray, ductile and CG irons, and lists their property requirements as per ASTM A 842...
Abstract
This article discusses the graphite morphology, chemical composition, mechanical and physical properties, and applications of compacted graphite (CG) irons. It compares the selected properties of gray, ductile and CG irons, and lists their property requirements as per ASTM A 842. A listing of tensile properties of various CG irons produced by different melt treatment methods is also provided.
Book Chapter
Compacted Graphite Iron Castings
Available to PurchaseBook: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005325
EISBN: 978-1-62708-187-0
... Abstract This article reviews the graphite morphology, chemical composition requirements, castability, mechanical properties, and corrosion resistance of compacted graphite (CG) irons. It describes the factors affecting the mechanical properties of CG irons. The article also presents...
Abstract
This article reviews the graphite morphology, chemical composition requirements, castability, mechanical properties, and corrosion resistance of compacted graphite (CG) irons. It describes the factors affecting the mechanical properties of CG irons. The article also presents the advantages of CG irons.
Book Chapter
Compacting of Stainless Steel Powders
Available to PurchaseBook: Powder Metallurgy
Series: ASM Handbook
Volume: 7
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v07.a0006097
EISBN: 978-1-62708-175-7
... Abstract This article provides an overview of the compaction of metal powder in a rigid die and reviews the compaction characteristics of stainless steel powders, including green density, compressibility, green strength, apparent density, flow rate, and sintered density. It describes...
Abstract
This article provides an overview of the compaction of metal powder in a rigid die and reviews the compaction characteristics of stainless steel powders, including green density, compressibility, green strength, apparent density, flow rate, and sintered density. It describes the influence of compaction characteristics of stainless steel powders in tool materials selection, lubrication, annealing, double pressing/double sintering, and warm compaction.
Book Chapter
Compressibility and Compactibility of Metal Powders
Available to PurchaseBook: Powder Metallurgy
Series: ASM Handbook
Volume: 7
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v07.a0006032
EISBN: 978-1-62708-175-7
... Abstract This article describes several factors, which help in determining the compressibility of metal powders: particle shape, density, composition, hardness, particle size, lubrication, and compacting. It discusses the uses of annealing metal powders and describes compressibility testing...
Abstract
This article describes several factors, which help in determining the compressibility of metal powders: particle shape, density, composition, hardness, particle size, lubrication, and compacting. It discusses the uses of annealing metal powders and describes compressibility testing of the powders. The article details green strength and its mechanism and the variables affecting the strength. It also discusses two test methods for determining the green strength: the Rattler test and the transverse bend test.
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Key steps during compaction and effect of compacting pressure on green dens...
Available to PurchasePublished: 01 December 1998
Fig. 28 Key steps during compaction and effect of compacting pressure on green density. Source: Ref 4
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Image
Tool motions during a powder compaction cycle, showing the sequence of powd...
Available to PurchasePublished: 01 December 1998
Fig. 29 Tool motions during a powder compaction cycle, showing the sequence of powder fill, pressing, and ejection. Source: Ref 4
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Image
Typical compaction behavior of stainless steel powders. Lubrication 1% lith...
Available to PurchasePublished: 01 December 1998
Fig. 1 Typical compaction behavior of stainless steel powders. Lubrication 1% lithium stearate
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Image
Effect of compaction pressure on green density of uniaxially cold-pressed b...
Available to PurchasePublished: 30 September 2015
Fig. 13 Effect of compaction pressure on green density of uniaxially cold-pressed beryllium powder. Source: Ref 7
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Image
Density difference after altering the die fill and compaction conditions on...
Available to PurchasePublished: 30 September 2015
Fig. 2 Density difference after altering the die fill and compaction conditions on the same type of part. Unetched
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Image
Green strength versus compaction pressure for various types of powder. (a) ...
Available to PurchasePublished: 30 September 2015
Fig. 12 Green strength versus compaction pressure for various types of powder. (a) Copper, iron and steel powders. (b) Iron powders
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Modeling and mesh-generation example showing the simulation of compaction a...
Available to PurchasePublished: 30 September 2015
Fig. 3 Modeling and mesh-generation example showing the simulation of compaction and sintering for an oxygen sensor housing. (a) Mesh generation for the compact. (b) Modeling of punches and dies during compaction for the press simulation. (c) Modeling of compact in contact with the substrate
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Example compaction curve for an iron-base powder showing the relative densi...
Available to PurchasePublished: 30 September 2015
Fig. 4 Example compaction curve for an iron-base powder showing the relative density model results versus compaction pressure with no friction and with a friction coefficient of 0.1 for two compact samples. Source: Ref 24
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Comparison of explicit and implicit methods for compaction simulation in th...
Available to PurchasePublished: 30 September 2015
Fig. 10 Comparison of explicit and implicit methods for compaction simulation in the WC-Co system. (a) Meshed geometry. (b) Left, half-axis experimental result; center, full-axis explicit method result; and right, implicit method result. Source: Ref 35
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Optimization for uniform density distribution during die compaction for a c...
Available to PurchasePublished: 30 September 2015
Fig. 12 Optimization for uniform density distribution during die compaction for a cutting tool fabricated from WC-Co. (a) Histogram for various processing conditions. (b) Green density distributions in the initial and optimum designs. Source: Ref 35
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Optimization to minimize the green density gradients during die compaction ...
Available to PurchasePublished: 30 September 2015
Fig. 13 Optimization to minimize the green density gradients during die compaction of a steel hub component. (a) Compaction tool set and analysis domain. (b) Variation of objective function during optimization iteration. (c) Green density distributions in the initial and optimum designs
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Image
Effect of density distribution after die compaction on sintering and the fo...
Available to PurchasePublished: 30 September 2015
Fig. 15 Effect of density distribution after die compaction on sintering and the formation of corner cracks. (a) Simulation result of green density gradients. (b) Experimental result of green compact. (c) Experimental result of sintered compact.
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