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Series: ASM Handbook
Volume: 4C
Publisher: ASM International
Published: 09 June 2014
DOI: 10.31399/asm.hb.v04c.a0005840
EISBN: 978-1-62708-167-2
... Abstract This article is a compilation of best practices, materials, and techniques for the design and manufacture of modern induction forge coils. It presents the basics of induction coil design along with various design considerations, namely, copper tube selection, water flow considerations...
Abstract
This article is a compilation of best practices, materials, and techniques for the design and manufacture of modern induction forge coils. It presents the basics of induction coil design along with various design considerations, namely, copper tube selection, water flow considerations, and brazing and fabricating the copper coil winding for heating billets, bars, and slabs. The article describes refractory selection criteria and the methods of mounting and securing the induction coil winding, and presents general refractory installation guidelines for induction heating applications. It provides information on curing, form removal, dryout, and coil refractory seasoning. Wear rails that are designed to prevent damage to the coil refractory and subsequent coil winding are also discussed. The article concludes with a discussion on preventive maintenance practices for induction forging coils.
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in Systematic Analysis of Induction Coil Failures and Prevention
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 44 SHarP-C coils in the open position. Top coils are passive; bottom coils are active. Courtesy of Inductoheat Inc.
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Published: 01 August 2013
Fig. 2 Three general configurations of induction coils. Source: Ref 1 , 2
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Published: 01 December 1998
Fig. 19 Mechanism for winding springs that have coils of varying diameters
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Published: 01 December 1998
Fig. 1 Magnetic fields and induced currents produced by various induction coils
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Published: 01 December 1998
Fig. 1 Two common types of inspection coils and the patterns of eddy-current flow generated by the exciting current in the coils. Solenoid-type coil is applied to cylindrical or tubular parts; pancake-type coil, to a flat surface. (a) Solenoid-type coil. (b) Pancake-type coil
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Published: 01 December 1998
Fig. 9 Types and applications of coils used in eddy-current inspection. (a) Probe-type coil applied to a flat plate for crack detection. (b) Horseshoe-shape, or U-shape, coil applied to a flat plate for laminar-flaw detection. (c) Encircling coil applied to a tube. (d) Internal, or bobbin-type
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Published: 01 December 1998
Fig. 10 Absolute and differential arrangements of multiple coils used in eddy-current inspection. (a) Absolute coil arrangement. (b) Differential coil arrangement
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Published: 01 January 1993
Fig. 2 Conditions for automatic GTAW of alloy C11000 tubing and bar inductor coils. The positions of the assembly, guide rolls, and torch during welding are shown. Automatic GTAW Joint type Butt Weld type Square groove, zero root opening Power supply 500 A rectifier
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in Design and Fabrication of Induction Coils for Heating Bars, Billets, and Slabs
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 7 Heavy-wall tubing used in construction of induction coils
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in Design and Fabrication of Induction Coils for Heating Bars, Billets, and Slabs
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 17 Two billet-heating coils that feature the cast refractory end plates with fiberglass channel installed around the outside perimeter. Courtesy of Pillar Induction
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in Design and Fabrication of Inductors for Heat Treating, Brazing, and Soldering
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 6 Solenoid brazing coils with various inductor mountings. (a) Solenoid coil with Jackson foot mounting and fish tail mounting. (b) Solenoid coil with bolt-on mounting to attach to an L-bus mount. (c) Fish tail bus mount with pad mount to power supply and compression fitting attachment
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in Design and Fabrication of Inductors for Heat Treating, Brazing, and Soldering
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 7 Single-turn solenoid coils with quick-disconnect mounts. (a) Single-turn machine integral quench coil used for heat treating. (b) Coil with flux concentrator disk added on inductor top surface. Courtesy of Radyne Corporation, an Inductotherm Group Co.
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in Design and Fabrication of Inductors for Heat Treating, Brazing, and Soldering
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 10 Quick disconnect used for rapid changeover of induction coils. Courtesy of Radyne Corporation, an Inductotherm Group Co.
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in Magnetic Flux Controllers in Induction Heating and Melting
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 26 Induction scan-hardening coils made of formed tubing. Source: Ref 4
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in Systematic Analysis of Induction Coil Failures and Prevention
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 2 Multiturn solenoid coils (cylindrical and rectangular) are used in the great majority of induction through-heating applications
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in Systematic Analysis of Induction Coil Failures and Prevention
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 10 Induction coils for hardening applications typically are computer numerical control (CNC) machined from a solid copper bar. Courtesy of Inductoheat, Inc.
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