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channel furnace
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Image
Published: 09 June 2014
Fig. 3 One-hundred-five-tonne (115 ton) 2000 kW channel furnace in tilted position: (a) forward down to the residual heel and (b) backward for deslagging. Source: Ref 2 , courtesy of ABP Induction Systems
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Published: 09 June 2014
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Published: 09 June 2014
Fig. 9 Diagram of a 55/45 t (60/50-ton) aluminum channel furnace with four 1200 kW inductors and a melt output of 11 t/h (12 tons/h). Courtesy of ABP Induction Systems
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Published: 09 June 2014
Fig. 8 Program for channel furnace processor monitor control of (a) sintering and (b) cold startup. Courtesy of ABP Induction Systems
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Published: 09 June 2014
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in Operation of Induction Furnaces for Steel and Non-iron Materials
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 12 Cross section through an induction channel furnace for melting aluminum. Courtesy of ABP Induction Systems
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in Operation of Induction Furnaces for Steel and Non-iron Materials
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 14 Channel furnace plant for an aluminum bar foundry, consisting of four 9 ton furnaces, each with two 500 kW inductors. Courtesy of ABP Induction Systems
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in Operation of Induction Furnaces for Steel and Non-iron Materials
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 24 Energy balance of a 75 ton channel furnace for remelting 22 tons of zinc cathodes per hour
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Series: ASM Handbook
Volume: 4C
Publisher: ASM International
Published: 09 June 2014
DOI: 10.31399/asm.hb.v04c.a0005902
EISBN: 978-1-62708-167-2
... Abstract An induction channel furnace consists of a tiltable furnace vessel with refractory lining onto which an inductor or several inductors are flange mounted. This article includes a discussion on the design for holding and dosed-pouring of the iron melts, design for melting the materials...
Abstract
An induction channel furnace consists of a tiltable furnace vessel with refractory lining onto which an inductor or several inductors are flange mounted. This article includes a discussion on the design for holding and dosed-pouring of the iron melts, design for melting the materials, and refractory lining of furnace vessel. It provides information on the structural changes and refractory lining of channel inductors. The article also includes a discussion on power supplies deployed in channel inductor furnaces: line-frequency power supply for melting iron, and converter power supply for melting nonferrous metals. It concludes with an overview of the inductor cooling circuit.
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Published: 09 June 2014
Fig. 1 Construction forms of hydraulic tilting channel furnaces. (a) Tub, type IRF. (b) Crucible, type LFR. (c) Approximately spherical form, type IRT. Courtesy of ABP Induction Systems
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Image
Published: 31 August 2017
Fig. 11 Channel-type induction furnace. (a) Cross section of throat and channel portion around the water-cooled copper induction coil. (b) Primary current around the iron core with secondary in the opposite direction in the outer channel portion
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Series: ASM Handbook
Volume: 4C
Publisher: ASM International
Published: 09 June 2014
DOI: 10.31399/asm.hb.v04c.a0005904
EISBN: 978-1-62708-167-2
.... It discusses the various processes involved in melting, holding, and pouring of liquid melt in crucible induction furnaces wherein the holding operation is carried out in channel furnace and pouring operation in pressure-actuated pouring furnaces. The article examines the behavior of furnace refractory lining...
Abstract
The crucible induction furnace is growing as an alternative melting unit to the cupola furnace due to its low specific power and reduced power consumption during solid melting material. This article details the process engineering features of the crucible induction furnace. It discusses the various processes involved in melting, holding, and pouring of liquid melt in crucible induction furnaces wherein the holding operation is carried out in channel furnace and pouring operation in pressure-actuated pouring furnaces. The article examines the behavior of furnace refractory lining to defects such as erosion, infiltration, crack formation, and clogging, and the corresponding preventive measures to avoid the occurrence of these defects. It elucidates the overall furnace operations, including commissioning, operational procedures, automatic process monitoring, inductor change, and dealing with disturbances.
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in Energy and Environmental Aspects of Induction Melting Processes
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 7 Principle sketch and final energy demands of a channel induction furnace. Frequency, 50–70 Hz. Specific energy demands: aluminum, 410–450 kWh/t; copper, 250–280 kWh/t; brass (Ms58), 225–235 kWh/t; gray iron used as a melting furnace, 600–650 kWh/t
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in Energy and Environmental Aspects of Induction Melting Processes
> Induction Heating and Heat Treatment
Published: 09 June 2014
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in Magnetic Flux Controllers in Induction Heating and Melting
> Induction Heating and Heat Treatment
Published: 09 June 2014
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Published: 01 December 2008
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Published: 01 December 2008
Fig. 2 A cross section of a channel-type induction furnace showing the water-cooled copper induction coil, which is located inside of a 360° loop formed by the throat and channel portion of the molten metal vessel. It is the channel portion of the loop that serves as the secondary
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in Introduction and Fundamental Principles of Induction Melting
> Induction Heating and Heat Treatment
Published: 09 June 2014
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in Introduction and Fundamental Principles of Induction Melting
> Induction Heating and Heat Treatment
Published: 09 June 2014
Fig. 12 Principle electrical current flow in channel induction furnace and induction crucible furnace. Source: RWE Energie AG
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in Introduction and Fundamental Principles of Induction Melting
> Induction Heating and Heat Treatment
Published: 09 June 2014
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