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cast brass
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Series: ASM Handbook
Volume: 4E
Publisher: ASM International
Published: 01 June 2016
DOI: 10.31399/asm.hb.v04e.a0006280
EISBN: 978-1-62708-169-6
..., compositions, and classifications of wrought brasses and cast brasses. The article provides a discussion on annealing, recrystallization, and grain growth of wrought brasses. Stress relief of wrought brasses, which is typically conducted below the annealing temperatures, is also briefly described...
Abstract
Brasses are copper alloys with zinc as the principal alloying element. This article provides information on the chemical compositions and mechanical properties of the three types of brasses: alpha, duplex and beta. It briefly discusses the Unified Numbering System designations, compositions, and classifications of wrought brasses and cast brasses. The article provides a discussion on annealing, recrystallization, and grain growth of wrought brasses. Stress relief of wrought brasses, which is typically conducted below the annealing temperatures, is also briefly described.
Image
in Selection and Application of Copper Alloy Castings
> Properties and Selection: Nonferrous Alloys and Special-Purpose Materials
Published: 01 January 1990
Fig. 3 Variations from design dimensions for two typical cast red brass valve bodies. Valve bodies, similar in design but of different sizes, were made using dry sand cores to shape the internal cavities. The upper histograms indicate dimensional variations for the castings; the lower
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Image
Published: 01 December 2004
Fig. 23 Alloy C26000 (cartridge brass), cast, slowly cooled, and quenched. Primary dendrites aligned in ⟨100⟩ crystallographic directions. The fine, quenched structure has the same orientation as the coarse dendrites. Etchant 1, Table 2 , then electropolished with electrolyte 1, Table 4 . 30×
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Image
Published: 01 December 2004
Fig. 39 Alloy C36000 (free-cutting brass), semicontinuous cast. Alpha-phase dendrites in the columnar zone near the outside edge of the ingot. Etchant 1, Table 2 . 30×. Source: Ref 4
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Image
Published: 01 December 1998
Fig. 3 Variations from design dimensions for two typical cast red brass valve bodies. Valve bodies, similar in design but of different sizes, were made using dry sand cores to shape the internal cavities. The upper histograms indicate dimensional variations for the castings; the lower
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Series: ASM Handbook
Volume: 9
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.hb.v09.a0003772
EISBN: 978-1-62708-177-1
..., 0.50 Fe C71900 Copper-nickel Bal Cu, 30.5 Ni, 2.6 Cr C74500 Nickel silver, 65-10 65 Cu, 10 Ni, 25 Zn C75200 Nickel silver, 65-18 65 Cu, 18 Ni, 17 Zn Cast high-copper alloy C81500 Chromium-copper 98 (min) Cu, 1.0 Cr Cast brasses, bronzes, and nickel silver C83600 Leaded...
Abstract
This article describes the microstructure of copper alloys, including copper-zinc (brasses), bronzes, copper-nickel, and copper-nickel-zinc, and examines the effect of oxygen content on alloy phases observed in different product forms. The article also discusses inclusions, etchants, and the effect of composition and processing on grain structure and growth rates.
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005288
EISBN: 978-1-62708-187-0
..., patented their Unicast system for continuous casting brass and bronze rods ( Ref 11 ). 1957 The Swiss company Alfred Wertli introduced the first industrial horizontal continuous caster for the production of cast iron rods and later expanded into continuous casting plants for a full range of copper-base...
Abstract
This article reviews the history and methods of copper alloy continuous casting. These methods include vertical continuous casting and horizontal continuous casting. The article discusses the upcasting methods used in vertical continuous casting and strip casting used in horizontal continuous casting. The article also describes the methods and processes of wheel casting and the Ohno continuous casting method.
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in Selection and Application of Copper Alloy Castings
> Properties and Selection: Nonferrous Alloys and Special-Purpose Materials
Published: 01 January 1990
Fig. 2 Variations from design dimensions for a typical red brass casting. Parts were cast in green sand molds made using the same pattern. All dimensions in inches
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Image
Published: 01 December 2008
Fig. 11 The addition of ribs to this brass investment casting corrected dimensional inaccuracies between upright sections, caused by mold restraint to normal metal contraction. Without ribs, the upright sections became tilted outward and were out of tolerance.
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Image
Published: 01 December 1998
Fig. 2 Variations from design dimensions for a typical red brass casting. Parts were cast in green sand molds made using the same pattern. All dimensions are given in inches.
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Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005332
EISBN: 978-1-62708-187-0
... of tin and zinc in thin-section green sand casting alloys should not exceed 11.5% and even less in thicker-section castings; otherwise, porosity becomes an issue. Strength can be regained by addition of nickel. Lead Although lead is insoluble in copper, many commercial brasses and bronzes contain...
Abstract
The properties of copper alloys occur in unique combinations found in no other alloy system. This article focuses on the major and minor alloying additions and their impact on the properties of copper. It describes major alloying additions, such as zinc, tin, lead, aluminum, silicon, nickel, beryllium, chromium, and iron. The article discusses minor alloying additions, including antimony, bismuth, selenium, manganese, and phosphorus. Copper alloys can be cast by many processes, including sand casting, permanent mold casting, precision casting, high-pressure die casting, and low-pressure die casting. The article provides information on the types of copper castings and tabulates the nominal chemical composition and mechanical properties of several cast alloys.
Series: ASM Handbook
Volume: 2
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v02.a0001068
EISBN: 978-1-62708-162-7
... the manganese bronzes, aluminum bronzes, silicon bronzes, silicon brasses, and some nickel-silvers. They are more fluid than the low-shrinkage red brasses, more easily poured, and give high-grade castings in the sand, permanent mold, plaster, die, and centrifugal casting processes. With high-shrinkage alloys...
Abstract
Copper alloy castings are used in applications that require superior corrosion resistance, high thermal or electrical conductivity, good bearing surface qualities, or other special properties. This article discusses the nominal composition and mechanical properties of copper casting alloys, designated in the Unified Numbering System. It also describes the selection factors of copper casting alloys, including castability, machinability, dimensional tolerances, bearing and wear properties, and cost considerations. The article provides information on the relative corrosion resistance of 14 different classes of copper casting alloys in a wide variety of liquids and gases which helps in selecting alloys for corrosion service.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003134
EISBN: 978-1-62708-199-3
... for that quality in a casting alloy. Foundry alloys generally are classified as high-shrinkage or low-shrinkage alloys. The former class includes the manganese bronzes, aluminum bronzes, silicon bronzes, silicon brasses, and some nickel silvers. They are more fluid than the low-shrinkage red brasses, more...
Abstract
Copper alloy castings are used in applications that require superior corrosion resistance, high thermal or electrical conductivity, good bearing surface qualities, or other special properties. Discussing the types and compositions of copper alloy used for casting, this article describes the major factors considered in alloy selection for casting, including raw material cost, castability, machinability, and the bearing and wear properties. It also provides information on the cost of the final product.
Book Chapter
Series: ASM Handbook
Volume: 22A
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.hb.v22a.a0005444
EISBN: 978-1-62708-196-2
...) 0.41 6063 (O) 0.52 6101 (T6) 0.52 6151 (O) 0.49 7075 (T6) 0.29 7079 (T6) 0.29 7178 0.29 Casting alloys A13 0.29 43 (F) 0.34 108 (F) 0.29 A108 0.34 A132 (T551) 0.28 D132 (T5) 0.25 F132 0.25 138 0.24 142 (T21, sand) 0.40 195 (T4, T62...
Abstract
This article contains a table that lists the thermal conductivity of selected metals and alloys near room temperature. These include aluminum and aluminum alloys; copper and copper alloys; iron and iron alloys; lead and lead alloys; magnesium and magnesium alloys; nickel and nickel alloys; tin and tin alloys; titanium and titanium alloys; zinc and zinc alloys; and pure metals.
Image
Published: 01 January 2005
Fig. 51 The drain valve assembly for a fuel oil road tanker was removed because it had seized. Examination revealed a cast aluminum alloy body and support with a brass spindle and lever retained in place by a steel spring. Local galvanic corrosion associated with the aluminum/copper coupling
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Book Chapter
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005303
EISBN: 978-1-62708-187-0
... casting is best suited for tin, silicon, aluminum and manganese bronzes, and yellow brasses. Dies casting is well suited for yellow brasses, but increasing amounts of permanent mold alloys are also being die cast. Size is a definite limitation for both methods, although large slabs weighing as much...
Abstract
This article describes the casting characteristics and practices of copper and copper alloys. It discusses the melting and melt control of copper alloys, including various melt treatments to improve melt quality. These treatments include fluxing and metal refining, degassing, deoxidation, grain refining, and filtration. The article provides a discussion on these melt treatments for group I to III alloys. It describes the three categories of furnaces for melting copper casting alloys: crucible furnaces, open-flame furnaces, and induction furnaces. The article explains the important factors that influence the selection of a casting method. It discusses the production of copper alloy castings. The article concludes with information on the gating and feeding systems used in production of copper alloy castings.
Book Chapter
Series: ASM Handbook
Volume: 22A
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.hb.v22a.a0005443
EISBN: 978-1-62708-196-2
... 7079, 7178 20 to 100 23.4 Casting alloys A13 20 to 100 20.4 43 and 108 20 to 100 22.0 A108 20 to 100 21.5 A132 20 to 100 19.0 D132 20 to 100 20.05 F132 20 to 100 20.7 138 20 to 100 21.4 142 20 to 100 22.5 195 20 to 100 23.0 B195 20 to 100 22.0...
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001255
EISBN: 978-1-62708-170-2
... that precipitate as zinc ferrocyanide, resulting in the formation of a gray-colored sludge. Surface Preparation Brass can be plated on most metallic surfaces (e.g., zinc castings, steel, nickel, and aluminum) after only standard preplating procedures. Direct brass plating of zinc castings requires the use...
Abstract
Copper alloys are widely used as electroplated coatings. They can also be used with practically any substrate material that is suitable for electroplating. This article focuses on the solution composition and operating conditions for brass and bronze plating solutions. It describes the decorative and engineering applications of brass and bronze plating. The article also provides information on the treatment of waste water from brass and bronze plating operations.
Book Chapter
Series: ASM Handbook
Volume: 22A
Publisher: ASM International
Published: 01 December 2009
DOI: 10.31399/asm.hb.v22a.a0005442
EISBN: 978-1-62708-196-2
... Silicon brass 8.30 0.300 Iron and iron alloys Pure iron 7.874 0.2845 Ingot iron 7.866 0.2842 Wrought iron 7.7 0.28 Gray cast iron 7.15 (a) 0.258 (a) Malleable iron 7.27 (b) 0.262 (b) 0.06% C steel 7.871 0.2844 0.23% C steel 7.859 0.2839 0.435% C steel...
Abstract
This article contains a table that lists the density of metals and alloys. It presents information on aluminum, copper, iron, lead, magnesium, nickel, tin, titanium, and zinc, an their respective alloys. Information on wrought alloys, permanent magnet materials, precious metals, and rare earth metals is also listed.
Book Chapter
Book: Corrosion: Materials
Series: ASM Handbook
Volume: 13B
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v13b.a0006543
EISBN: 978-1-62708-183-2
... 8.85 0.319 25% Ni C97800 8.8 0.32 Silicon bronze … 8.30 0.300 Silicon brass … 8.30 0.300 Iron and iron alloys Pure iron … 7.874 0.2845 Ingot iron … 7.866 0.2842 Wrought iron … 7.7 0.2 Gray cast iron … 7.15 (a) 0.258 (a) Malleable iron … 7.27 (b...
Abstract
Density allows for the conversion of uniform corrosion rates from units of weight (or mass) loss per unit area per time to thickness per unit time. This article contains a table that lists the density of metals, such as aluminum, copper, iron, stainless steel, magnesium, and lead, and their alloys.
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