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carbide tools
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Published: 01 January 2006
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Published: 01 January 1989
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001320
EISBN: 978-1-62708-170-2
... Abstract The classes of tool materials for machining operations are high-speed tool steels, carbides, cermets, ceramics, polycrystalline cubic boron nitrides, and polycrystalline diamonds. This article discusses the expanding role of surface engineering in increasing the manufacturing...
Abstract
The classes of tool materials for machining operations are high-speed tool steels, carbides, cermets, ceramics, polycrystalline cubic boron nitrides, and polycrystalline diamonds. This article discusses the expanding role of surface engineering in increasing the manufacturing productivity of carbide, cermet, and ceramic cutting tool materials used in machining operations. The useful life of cutting tools may be limited by a variety of wear processes, such as crater wear, flank wear or abrasive wear, builtup edge, depth-of-cut notching, and thermal cracks. The article provides information on the applicable methods for surface engineering of cutting tools, namely, chemical vapor deposited (CVD) coatings, physical vapor deposited coatings, plasma-assisted CVD coatings, diamond coatings, and ion implantation.
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Published: 01 January 1994
Fig. 2 Tool wear mechanisms. (a) Crater wear on a cemented carbide tool produced during the machining of plain carbon steel. (b) Abrasive wear on the flank face of a cemented carbide tool produced during the machining of gray cast iron. (c) Builtup edge produced during low-speed machining
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Published: 01 January 1993
Fig. 22 Joint designs to optimize strength and tool life of brazed carbide tool assemblies. In each set, the right-most drawing represents an improved design.
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Published: 01 January 1990
Fig. 43 Tool life comparison of a coated and an uncoated carbide tool. Constant tool life (15 min) plot for an uncoated P40 (C5) carbide and coated P40 (C5) carbides in turning SAE 1045 steel. The depth of cut was 2.5 mm (0.100 in.).
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Published: 01 January 1989
Fig. 40 Tool life comparison of a coated and an uncoated carbide tool. Constant tool life (15 min) plot for an uncoated and a TiC-TiCN-TiN-coated C5 grade in turning SAE 1045 steel. The depth of cut was 2.5 mm (0.100 in.).
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in Glossary of Terms: Friction, Lubrication, and Wear Technology
> Friction, Lubrication, and Wear Technology
Published: 31 December 2017
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Published: 01 December 1998
Fig. 8 Built-up edge on a cemented carbide tool. The built-up edge was produced during the low-speed machining of a nickel-base alloy. 20×
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Published: 01 January 1990
Fig. 9 Built-up edge on a cemented carbide tool. The built-up edge was produced during the low-speed machining of a nickel-base alloy. 20×
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Published: 01 January 1990
Fig. 26 An example of PVD TiN coating on a sharp cemented carbide tool. Etched with Murakami's reagent for 3 s. 1140×
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Published: 01 January 1989
Fig. 17 Effect of calcium content on carbide tool life for an austenitic stainless steel. Source: Ref 37
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Published: 01 January 1989
Fig. 9 Built-up edge on a cemented carbide tool. The built-up edge was produced during the low-speed machining of a nickel-base alloy. 20×
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Published: 01 January 1989
Fig. 26 An example of PVD TiN coating on a sharp cemented carbide tool. Etched with Murakami's reagent for 3 s. 1140×
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Published: 01 January 1989
Fig. 11 Comparison of surface finishes of cermet and cemented tungsten carbide tools. Machining parameters: cutting speed, 250 m/min (825 sfm); feed rate, 0.30 mm/rev (0.012 in./rev); depth of cut, 3.0 mm (0.12 in.); dry, no coolant. Workpiece: 1045 steel
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Published: 01 January 1989
Fig. 17 Boring 30 piston rings at a time, using a single-point carbide tool for roughing, and a blade-type cutter for finishing to a specified maximum surface roughness of 0.75 μm (30 μin.). Dimensions in figure given in inches Speed, at 700 rev/min, m/min (sfm) 60 (200) Feed, mm
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Published: 01 January 1994
Fig. 10 Recommended shapes for carbide and high-speed steel cutting tools used in machining sprayed metal coatings Dimension Carbide High-speed metal a 65–90° 80° b 0° 0 to 15° c 7° 10° d 7° max 7° max e 0–8° max 15° max f 0.79375 mm 0762–1.016 mm
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Published: 30 November 2018
Fig. 18 Cutting tool wear of cemented tungsten carbide cutting tools when turning aluminum metal-matrix composites at 100 m/min (328 ft/min) cutting speed. Nose radius: 0.8 mm (0.03 in.)
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Published: 01 January 1990
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Published: 01 January 1990
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