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Book Chapter
Processing of Powder Metallurgy Bronze and Brass
Available to PurchaseBook: Powder Metallurgy
Series: ASM Handbook
Volume: 7
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v07.a0006106
EISBN: 978-1-62708-175-7
... Abstract Bronze and brass alloys are two key classes of materials in copper-base powder metallurgy applications. They are often compacted using mechanical or hydraulic pressing machines. This article provides an overview of the powder pressing process, providing information on the powder...
Abstract
Bronze and brass alloys are two key classes of materials in copper-base powder metallurgy applications. They are often compacted using mechanical or hydraulic pressing machines. This article provides an overview of the powder pressing process, providing information on the powder properties of bronze and brass and the roles of lubricant and compaction dies in the pressing process. It discusses the structural defects that originate during the compaction process. The article also describes the major factors that influence the sintering response in bronze, prealloyed bronze, brass, and nickel-silver.
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View of bottom of a Fourdrinier wire cloth of phosphor bronze C (C52100) th...
Available to PurchasePublished: 01 January 1987
Fig. 917 View of bottom of a Fourdrinier wire cloth of phosphor bronze C (C52100) that was removed from service after 14 days of operation. Heavy wear had occurred on both warp and shute (weft) wires. The fractures in the wires apparently occurred when the wires had worn almost completely
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Top view of a break in a Fourdrinier wire cloth of phosphor bronze C, showi...
Available to PurchasePublished: 01 January 1987
Fig. 918 Top view of a break in a Fourdrinier wire cloth of phosphor bronze C, showing fractures in shute (weft) wires. All but one of the fractures occurred by fatigue; the exception (at arrows) shows the necked-down profile of a tension fracture, ∼50×
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Phosphor bronze (C51000) spring that failed prematurely during fatigue test...
Available to PurchasePublished: 01 January 2002
Fig. 13 Phosphor bronze (C51000) spring that failed prematurely during fatigue testing. Failure was due to the presence of a tool mark (indentation) at a bend. (a) Setup for fatigue testing, and detail of the spring showing location of crack at bend 2. (b) A broken end of the spring, 40
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Overload failure of a bronze worm gear ( example 4 ). (a) An opened crack i...
Available to PurchasePublished: 01 January 2002
Fig. 6 Overload failure of a bronze worm gear ( example 4 ). (a) An opened crack is shown with a repair weld, a remaining casting flaw, and cracking in the base metal. (b) Electron image of decohesive rupture in the fine-grain weld metal. Scanning electron micrograph. 119×. (c) Morphology
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Dealuminification of a cast aluminum bronze furnace electrode pressure ring...
Available to PurchasePublished: 01 January 2002
Fig. 43 Dealuminification of a cast aluminum bronze furnace electrode pressure ring exposed to recirculating cooling water (pH = 7.8 to 8.3, conductivity = 1000 to 1100 μS). The preferentially attacked γ phase left behind a residue of copper (darkened regions in eutectoid and along grain
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Silicon bronze contact-finger retainer that failed from SCC in shipboard se...
Available to PurchasePublished: 01 January 2002
Fig. 9 Silicon bronze contact-finger retainer that failed from SCC in shipboard service. (a) Overall view of retainer showing cracking in corner (arrow). (b) Specimen taken from failure region showing secondary cracks (arrows). Etched with equal parts NH 4 OH and H 2 O 2 . 250×
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Mercury-induced embrittlement of bronze rupture discs. (a) Premature, atypi...
Available to PurchasePublished: 01 January 2002
Fig. 2 Mercury-induced embrittlement of bronze rupture discs. (a) Premature, atypical rupture of a rupture disc. (b) SEM fractograph of a failed rupture disc, showing intergranular crack propagation. 554×. Source: Ref 11
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Effect of tin content on the machinability of leaded commercial bronze (mac...
Available to PurchasePublished: 01 January 1989
Fig. 4 Effect of tin content on the machinability of leaded commercial bronze (machinability scale nonstandard)
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Cross section of niobium filaments reacted with tin in the bronze substrate...
Available to PurchasePublished: 01 January 2005
Fig. 15 Cross section of niobium filaments reacted with tin in the bronze substrate to form Nb 3 Sn. Courtesy of Oxford Superconducting Technology
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Aluminum bronze (ASTM B 148, grade 9C) heat treated to form Al 4 Cu 9 . Pre...
Available to PurchasePublished: 01 December 2004
Fig. 5 Aluminum bronze (ASTM B 148, grade 9C) heat treated to form Al 4 Cu 9 . Pre-etched with aqueous 10% (NH 4 ) 2 S 2 O 8 and color etched with Beraha's lead sulfide reagent. 500×. (G.F. Vander Voort)
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Cu-11.8Al (aluminum bronze), heat treated, with martensite in the microstru...
Available to PurchasePublished: 01 December 2004
Fig. 21 Cu-11.8Al (aluminum bronze), heat treated, with martensite in the microstructure. (a) Bright-field illumination. (b) Dark-field illumination. (c) Differential interference-contrast illumination. (d) Crossed polarized light illumination. As-polished. 200×
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Microstructure of replicated bronze-making slag. Visible are spheroids of m...
Available to PurchasePublished: 01 December 2004
Fig. 4 Microstructure of replicated bronze-making slag. Visible are spheroids of metallic bronze, rhomboidal tin oxide crystals, and spherical voids in a glassy silicate matrix. Unetched
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The contrasting mircrostructure of (a) as-cast leaded bronze and (b) worked...
Available to PurchasePublished: 01 December 2004
Fig. 5 The contrasting mircrostructure of (a) as-cast leaded bronze and (b) worked bronze. Both are ferric chloride etch.
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Corrosion penetrating a pre-Roman Carthaginian bronze mirror along slip ban...
Available to PurchasePublished: 01 December 2004
Fig. 13 Corrosion penetrating a pre-Roman Carthaginian bronze mirror along slip bands and grain boundaries. Unetched
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Gas-atomized, prealloyed bronze powder particles with a size range of 45 to...
Available to PurchasePublished: 30 September 2015
Fig. 1 Gas-atomized, prealloyed bronze powder particles with a size range of 45 to 100 micrometers that are gravity-sintered to 64% density in order to yield a 10 micron filter grade. 100×
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As-cut urface of a porous sintered bronze part taken directly from a precis...
Available to PurchasePublished: 30 September 2015
Fig. 7 As-cut urface of a porous sintered bronze part taken directly from a precision wafering saw
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Scanning electron micrograph of a typical prealloyed water-atomized bronze ...
Available to PurchasePublished: 30 September 2015
Fig. 6 Scanning electron micrograph of a typical prealloyed water-atomized bronze powder (90%Cu-10%Sn); apparent density 3.4 g/cm 3 . Original magnification: 200×
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Scanning electron micrograph of prealloyed, air-atomized bronze (89%Cu-9%Sn...
Available to PurchasePublished: 30 September 2015
Fig. 9 Scanning electron micrograph of prealloyed, air-atomized bronze (89%Cu-9%Sn-2%Zn). Original magnification: 165×
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Assorted filters made from powder metallurgy bronze. Courtesy of Arrow Pneu...
Available to PurchasePublished: 30 September 2015
Fig. 10 Assorted filters made from powder metallurgy bronze. Courtesy of Arrow Pneumatics, Inc.
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