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broaching
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Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002134
EISBN: 978-1-62708-188-7
... Abstract This article discusses the fundamentals of broaching, including broach tooth terminology, broach cutting action, and broach size. It describes two types of broaching machines: horizontal and vertical. The article illustrates three general categories of broaches: solid, shell...
Abstract
This article discusses the fundamentals of broaching, including broach tooth terminology, broach cutting action, and broach size. It describes two types of broaching machines: horizontal and vertical. The article illustrates three general categories of broaches: solid, shell, and insert-type. It tabulates feeds and speeds for broaching various steels with high-speed tool steels and carbide tools. The article also describes the advantages and limitations of broaching and provides a brief discussion on burnishing. The causes and prevention of broach breakage are also discussed. The article concludes with information on broach repair.
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Published: 01 January 1989
Fig. 13 Pull broaching of automotive steering wheel yoke components on a broaching machine ram. Each of the four broaching stations is equipped with a separate transducer to monitor part production.
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Published: 01 January 1990
Fig. 1 Unit power consumption for surface broaching (HSS tools)
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Published: 01 January 1990
Fig. 14 Broaching application. (a) Tool made from P/M high-speed tool steel that was used to produce ball tracks on joint hub. (b) ASP 30 tools produced 20,000 parts compared to 5600 parts by tools made from conventional high-speed tool steel. Courtesy of Speedsteel Inc.
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Published: 01 January 1990
Fig. 15 Large broaching tool made from P/M high-speed tool steel that was used for broaching involute splines in bores of truck transmission gear blanks. Courtesy of Crucible Materials Corporation
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Published: 01 January 1989
Fig. 35 Typical one-pass internal broaching tool (a), along with suggested geometries (b) and grinding techniques (c)
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Published: 01 January 1989
Fig. 6 Original broach design for broaching a fir-tree slot in 16-25-6 and redesign for broaching the same slot in A-286. Fir-tree slot is shown at right. Table lists broach details for the improved design. Dimensions in figure given in inches. Detail No. Length of insert, mm
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Published: 01 January 1989
Fig. 7 Original broach design for broaching fir-tree slot in turbine wheel made from A-286 and redesign for broaching the same slot in René 41. Dimensions given in inches.
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Published: 01 January 1989
Fig. 17 Typical tool wear when broaching with a carbide cutting tool at 45 m/min (150 sfm). Source: Ref 2
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Published: 01 January 1989
Fig. 18 Surface finish at various depths of cut when broaching 390 aluminum alloy of 100 HB at 45 m/min (150 sfm) with a carbide tool. Although the rake angle varied, the shear angle of the tool was 0° in all three cases. Source: Ref 2
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Published: 01 January 1989
Fig. 4 Broaching spline teeth in a cast magnesium part. Dimensions in figure given in inches Details of broach teeth Pitch, mm (in.) 10.3 ( 13 32 ) Land, mm (in.) 3.2 ( 1 8 ) Face (hook) angle 15° Backoff angle 1° Side relief angle 1
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Published: 01 January 1989
Fig. 17 Broaching application. (a) Tool made of P/M high-speed tool steel that was used to produce ball tracks on joint hub. (b) ASP 30 tools produced 20,000 parts compared to 5600 parts by tools made from conventional high-speed tool steel. Courtesy of Speedsteel Inc.
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Published: 01 January 1989
Fig. 18 Large broaching tool made from P/M high-speed tool steel that was used for broaching involute splines in bores of truck transmission gear blanks. Courtesy of Crucible Materials Corporation
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Published: 01 January 1989
Fig. 2 Teeth in a typical surface broaching tool. Nomenclature corresponds to that of an internal broach. Gullets shown are average size.
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Published: 01 January 1989
Fig. 3 Relationship of workpiece to tool for forming chips during broaching. (a) Internal broaching. (b) External broaching
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Published: 01 January 1989
Fig. 4 Typical configurations produced by internal (a) and external (b) broaching. Heavy lines in (b) indicate surfaces that are broached.
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Published: 01 January 1989
Fig. 6 Schematic of blind-hole broaching on a press. This operation involves a series of short push broaches, each slightly larger in diameter than the preceding tool (a). The broaches are mounted on a circular indexing table that rotates under the workpiece (b). As each tool stops under
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Published: 01 January 1989
Fig. 8 Schematic of a typical pull-type horizontal broaching machine
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