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broaching
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Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002134
EISBN: 978-1-62708-188-7
... Abstract This article discusses the fundamentals of broaching, including broach tooth terminology, broach cutting action, and broach size. It describes two types of broaching machines: horizontal and vertical. The article illustrates three general categories of broaches: solid, shell...
Abstract
This article discusses the fundamentals of broaching, including broach tooth terminology, broach cutting action, and broach size. It describes two types of broaching machines: horizontal and vertical. The article illustrates three general categories of broaches: solid, shell, and insert-type. It tabulates feeds and speeds for broaching various steels with high-speed tool steels and carbide tools. The article also describes the advantages and limitations of broaching and provides a brief discussion on burnishing. The causes and prevention of broach breakage are also discussed. The article concludes with information on broach repair.
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Published: 01 January 1989
Fig. 13 Pull broaching of automotive steering wheel yoke components on a broaching machine ram. Each of the four broaching stations is equipped with a separate transducer to monitor part production.
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Published: 01 January 1990
Fig. 14 Broaching application. (a) Tool made from P/M high-speed tool steel that was used to produce ball tracks on joint hub. (b) ASP 30 tools produced 20,000 parts compared to 5600 parts by tools made from conventional high-speed tool steel. Courtesy of Speedsteel Inc.
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Published: 01 January 1990
Fig. 15 Large broaching tool made from P/M high-speed tool steel that was used for broaching involute splines in bores of truck transmission gear blanks. Courtesy of Crucible Materials Corporation
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Published: 01 January 1990
Fig. 1 Unit power consumption for surface broaching (HSS tools)
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Published: 01 January 1989
Fig. 17 Broaching application. (a) Tool made of P/M high-speed tool steel that was used to produce ball tracks on joint hub. (b) ASP 30 tools produced 20,000 parts compared to 5600 parts by tools made from conventional high-speed tool steel. Courtesy of Speedsteel Inc.
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Published: 01 January 1989
Fig. 18 Large broaching tool made from P/M high-speed tool steel that was used for broaching involute splines in bores of truck transmission gear blanks. Courtesy of Crucible Materials Corporation
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Published: 01 January 1989
Fig. 2 Teeth in a typical surface broaching tool. Nomenclature corresponds to that of an internal broach. Gullets shown are average size.
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Published: 01 January 1989
Fig. 3 Relationship of workpiece to tool for forming chips during broaching. (a) Internal broaching. (b) External broaching
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Published: 01 January 1989
Fig. 4 Typical configurations produced by internal (a) and external (b) broaching. Heavy lines in (b) indicate surfaces that are broached.
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Published: 01 January 1989
Fig. 6 Schematic of blind-hole broaching on a press. This operation involves a series of short push broaches, each slightly larger in diameter than the preceding tool (a). The broaches are mounted on a circular indexing table that rotates under the workpiece (b). As each tool stops under
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Published: 01 January 1989
Fig. 8 Schematic of a typical pull-type horizontal broaching machine
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Published: 01 January 1989
Fig. 9 Schematic of a continuous surface horizontal broaching machine
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Published: 01 January 1989
Fig. 10 Vertical internal broaching machine of the pull-down type
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Published: 01 January 1989
Fig. 11 Schematic of strip broaching. In this method, the tool is returned over the already-cut work surfaces; this reduces tool life and limits tool precision.
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Published: 01 January 1989
Fig. 12 Schematic of the operating zone of a push-up pot broaching machine with a typical automatic loading and unloading system. (a) Front view of machine. (b) Section A-A
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Published: 01 January 1989
Fig. 17 Three types of rotary-cut broaching tools designed to penetrate rough skins, as on castings and forgings, without exceeding the power ratings of a broaching machine. (a) Hexagonal rotary cut. (b) Radial rotary cut. (c) Spline rotary cut
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Published: 01 January 1989
Fig. 19 Revision of gullet configuration to eliminate problems in broaching Incoloy 901. Dimensions given in inches
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