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Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002134
EISBN: 978-1-62708-188-7
... Abstract This article discusses the fundamentals of broaching, including broach tooth terminology, broach cutting action, and broach size. It describes two types of broaching machines: horizontal and vertical. The article illustrates three general categories of broaches: solid, shell...
Series: ASM Handbook
Volume: 2A
Publisher: ASM International
Published: 30 November 2018
DOI: 10.31399/asm.hb.v02a.a0006494
EISBN: 978-1-62708-207-5
.... This article reviews these general machining factors as well as specific cutting tool and cutting parameters for the six basic chip-forming processes of turning, shaping, milling, drilling, sawing, and broaching. Best practices for each of the six chip-forming processes are suggested for optimized machining...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002149
EISBN: 978-1-62708-188-7
..., broaching and drilling, to emphasize the cost effectiveness of using a tool condition monitoring system. broaching condition monitoring drilling microprocessor sensing source signal amplifier tolerances tool monitoring system tool wear translator IN-PROCESS TOOL MONITORING SYSTEMS can...
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001231
EISBN: 978-1-62708-170-2
... Abstract This article focuses on precision and ultraprecision finish machining techniques that make use of defined cutting edges, such as polycrystalline diamond and cubic boron nitride compacts. The techniques are finish turning, finish broaching, finish milling, and finish drilling...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002183
EISBN: 978-1-62708-188-7
... Abstract This article provides a discussion on cutting tools, their materials and design; cutting fluids; and various aspects of machining operations of heat-resistant alloys, with several examples. Operations such as turning, planing and shaping, broaching, drilling, reaming, counterboring...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002145
EISBN: 978-1-62708-188-7
... Abstract This article discusses the different classes of gears, namely, spur, helical, herringbone, crossed-axes helical, worm, internal, rack, bevel, or face-type. It describes the methods used to cut the teeth of gears other than bevel gears: milling, broaching, shear cutting, hobbing...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002121
EISBN: 978-1-62708-188-7
... End mill M7 TiN 6061-T6 aluminum alloy 166 1,500 End mill M3 TiN 7075T aluminum alloy 9 53 Gear hob M2 TiN 8620 steel 40 80 Broach insert M3 TiN Type 303 stainless steel 100,000 300,000 Broach M2 TiN 48% nickel alloy 200 3,400 Broach M2 TiN Type 410 stainless...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002180
EISBN: 978-1-62708-188-7
.... The article describes turning, drilling, tapping, milling, broaching, reaming, and grinding operations on stainless steel. It concludes with information on some of the nontraditional machining techniques, including abrasive jet machining, abrasive waterjet machining electrochemical machining, electron beam...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002184
EISBN: 978-1-62708-188-7
..., broaching, reaming, tapping, milling, sawing, grinding, honing, and lapping. The article concludes with a discussion on drilling operations in automatic bar and chucking machines and drill presses. aluminum aluminum alloys boring broaching cutting force grinding high-silicon aluminum alloys...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002122
EISBN: 978-1-62708-188-7
..., end mills, reamers, broaches, and other cutting tools because of their excellent manufacturing and performance characteristics. For most applications, they offer distinct advantages over conventional high-speed tool steels which, as a result of pronounced ingot segregation, often contain a coarse...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002188
EISBN: 978-1-62708-188-7
.... The article describes the machining operations performed on nickel alloys, such as turning, planing and shaping, broaching, reaming, drilling, tapping and threading, milling, sawing, and grinding. It provides information on the cutting fluids used in the machining of nickel alloys. The article also analyzes...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002181
EISBN: 978-1-62708-188-7
... Abstract This article describes the selection of tool steels on the basis of specific product applications. It contains tables that list nominal speeds and feeds for the machining of various tool steels. The machining processes include turning, boring, broaching, drilling, reaming, tapping...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002178
EISBN: 978-1-62708-188-7
..., the article provides an overview of different methods used in the machining of cast iron, namely, turning, boring, broaching, planing and shaping, drilling, reaming, counterboring and spotfacing, tapping, milling, grinding, and honing and lapping. Nominal speeds and feeds for the machining of cast iron...
Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002186
EISBN: 978-1-62708-188-7
... and shaping, broaching, drilling, reaming, counterboring, milling, sawing, and grinding operations performed on magnesium. Safety measures related to machining, handling of chips and fines, and fire extinguishing are also discussed. boring broaching clamping cold working counterboring drilling...
Book Chapter

Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002133
EISBN: 978-1-62708-188-7
.... Shaping and slotting, although versatile processes with short setup times and relatively inexpensive tools, are comparatively inefficient means of metal removal. The cost per cubic inch of metal removed by shaping or slotting may be as much as five times that for removal by milling or broaching in a given...
Series: ASM Handbook
Volume: 1
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v01.a0001042
EISBN: 978-1-62708-161-0
.... The tool life of the CPM Rex M4 in this application was about five times the life of conventional M42. Fig. 13 Reamers, taps, and drills made from P/M high-speed tool steels. Courtesy of Crucible Materials Corporation Broaching tools constitute another major application for P/M high-speed...
Series: ASM Handbook
Volume: 4D
Publisher: ASM International
Published: 01 October 2014
DOI: 10.31399/asm.hb.v04d.a0005975
EISBN: 978-1-62708-168-9
... for various types of cutting tools, namely, broaches, chasers, milling cutters, drills, taps, reamers, form tools, and hobs, and for thread rolling dies, threading dies, and bearings. annealing austenitizing carburizing cutting tools hardening heat treatment high-speed tool steel machine tools...
Book Chapter

Book: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002144
EISBN: 978-1-62708-188-7
... cutters, inserted-blade cutters, and indexable-insert cutters, are also discussed. The article explains the capabilities and limitations of peripheral milling, face milling, and end milling methods. It concludes with a comparison of milling with broaching, planing or shaping, and grinding. end...
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003187
EISBN: 978-1-62708-199-3
.... To convert to Newtons, multiply force by 4.48. To convert feed (ipr) to feed (mm/r), multiply ipr by 25.4. F t = tangential or cutting force; F r = radial force; F f = feed force Shop formulas for turning, milling, drilling, and broaching—English units (metric units) Table 2 Shop formulas...
Book Chapter

Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003189
EISBN: 978-1-62708-199-3
... gal/min) Honing: Very fine filtration required.  Small 11 L/min (3 gal/min) per hole  Large 19 L/min (5 gal/min) per hole Broaching:  Small 38 L (10 gal)/stroke  Large 0.45 L/stroke × length of cut, mm (3 gal/stroke × length of cut, in.) Centerless grinding: Fine...