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in Binder Jet Additive Manufacturing of Biomaterials
> Additive Manufacturing in Biomedical Applications
Published: 12 September 2022
Fig. 1 Binder jet printing. (a) Photographs and schematic diagram of a typical binder jetting process. Reprinted from Ref 8 with permission from Elsevier. Schematic depiction of two different types of powder-feeding techniques: (b) A hopper. Reprinted from Ref 9 under Creative Commons
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Published: 12 September 2022
Fig. 3 Schematic diagrams of (a) binder jet printing and (b) piezoelectric direct inkjetting in the manufacturing of bone tissue engineered scaffolds and soft tissue engineered prevasculated scaffolds. (a) Reprinted from Ref 1 with permission. Copyright © 2019 American Chemical Society. (b
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in Additive Manufacturing of Tungsten, Molybdenum, and Cemented Carbides
> Additive Manufacturing Processes
Published: 15 June 2020
Fig. 7 Etched microstructures of binder-jet-printed WC-12%Co pressure sintered at 1485 °C (2705 °F) for 30 min
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Published: 30 June 2023
Fig. 14 Impact of drying and saturation on the weight of binder-jet-printed parts with and without heating. In unheated powder beds (NH), the mass of the parts increases linearly with saturation for all thicknesses. With powder-bed heating (H), the normalized mass of the parts more than one
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Published: 30 June 2023
Fig. 15 Illustration of porosity in different planes of a binder-jet-printed part at various stages of sintering (presintered; sintered to 1300 °C, or 2370 °F; and sintered to 1370 °C, or 2500 °F). The printhead traverses in the x -axis, and the powder is spread in the y -axis
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Published: 12 September 2022
Fig. 11 Three-dimensional binder-jet-printed tricalcium phosphate scaffolds were implanted in a rodent distal femur. (a) Schematics of the implantation site and the surgical procedure. (b) Tissue implant specimens were decalcified, followed by hematoxylin and eosin staining, and observed under
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in Additive Manufacturing of Tungsten, Molybdenum, and Cemented Carbides
> Additive Manufacturing Processes
Published: 15 June 2020
Fig. 10 Plot showing wear resistance of binder jet three-dimensional printing (BJ3DP)-processed WC-12%Co compared to standard grades. Source: Ref 20
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in Additive Manufacturing of Tungsten, Molybdenum, and Cemented Carbides
> Additive Manufacturing Processes
Published: 15 June 2020
Fig. 11 Mud pump component fabricated by binder jet three-dimensional printing using WC-12% Co (GTP AM WC701) powder
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Series: ASM Handbook
Volume: 23A
Publisher: ASM International
Published: 12 September 2022
DOI: 10.31399/asm.hb.v23A.a0006903
EISBN: 978-1-62708-392-8
... Abstract Additive manufacturing (AM) technologies print three-dimensional (3D) parts through layer-by-layer deposition based on the digital input provided by a computer-aided design file. This article focuses on the binder jet printing process, common biomaterials used in this AM technique...
Abstract
Additive manufacturing (AM) technologies print three-dimensional (3D) parts through layer-by-layer deposition based on the digital input provided by a computer-aided design file. This article focuses on the binder jet printing process, common biomaterials used in this AM technique, and the clinical applications relevant to these systems. It reviews the challenges and future directions of binder-jetting-based 3D printing.
Series: ASM Handbook
Volume: 23A
Publisher: ASM International
Published: 12 September 2022
DOI: 10.31399/asm.hb.v23A.a0006861
EISBN: 978-1-62708-392-8
... of the transient phenomena involved in both binder-jetting- and direct-inkjetting-based 3D printing. It then discusses the scope and advantages of 3D inkjetting in the manufacturing of metallic, ceramic, and polymer-based biomaterials. The article also discusses several approaches and methodologies to examine...
Abstract
Inkjet printing is extremely precise in terms of the ejected microdroplets (picoliter volume), contributing an unparalleled lateral resolution. Additionally, the benefits of high-speed deposition, contactless ink delivery, and the use of a range of ink materials endorse this technique as suitable for high-throughput 3D manufacturing. This article provides an overview of inkjet 3D printing (also referred to as 3D inkjetting). It then highlights the major components and accessories used in commercial and laboratory-based 3D inkjet printers. Next, the article describes the process physics of the transient phenomena involved in both binder-jetting- and direct-inkjetting-based 3D printing. It then discusses the scope and advantages of 3D inkjetting in the manufacturing of metallic, ceramic, and polymer-based biomaterials. The article also discusses several approaches and methodologies to examine the in vitro cytocompatibility and in vivo biocompatibility of both binder-jetted and direct-inkjetted scaffolds for biomedical applications. Finally, it discusses the challenges and troubleshooting methodologies in 3D inkjetting of biomaterials.
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Published: 12 September 2022
Fig. 9 (a, b) Osteoblast cell metabolic activity and proliferation on binder-jet-printed Ti-6Al-4V scaffolds showed either equivalent or better results in all time-points of culture. (c) Similar trends were exhibited by fibroblasts in terms of proliferation on the binder-jet-printed Ti-6Al-4V
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Series: ASM Handbook
Volume: 24
Publisher: ASM International
Published: 15 June 2020
DOI: 10.31399/asm.hb.v24.a0006569
EISBN: 978-1-62708-290-7
... and opportunities for that technology. The discussion includes a historical overview and covers the major steps involved and the advantages of using the binder jetting process. The major steps of the process covered include printing, curing, de-powdering, and sintering. binder-jetting curing de-powdering...
Abstract
This article focuses on binder-jetting technologies in additive manufacturing (AM) that produce metal artifacts either directly or indirectly. The intent is to focus on the most strategic and widespread uses of the binder jetting technology and review some of the challenges and opportunities for that technology. The discussion includes a historical overview and covers the major steps involved and the advantages of using the binder jetting process. The major steps of the process covered include printing, curing, de-powdering, and sintering.
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Published: 12 September 2022
Fig. 5 Schematic representation of the in situ probing of binder infiltration in a porous powder bed under a high-brilliance synchrotron beamline during binder jet printing. Reprinted from Ref 12 with permission. Copyright © 2019 American Chemical Society
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Published: 12 September 2022
with permission from Elsevier. (c) Schematic representation of the transient steps involved in binder jet printing
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Published: 12 September 2022
Fig. 7 (a) The scaling factor (σ 0 ) indicates the strength (98.5 MPa, or 14.3 ksi, flexural) with a failure probability of 0.63, while (b) the Weibull modulus of ~8.1 indicates a decent strength reliability in binder-jet-printed Ti-6Al-4V, which behaves as a brittle material due
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Published: 30 June 2023
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Published: 15 June 2020
Fig. 2 (a) Image of a layer of powder in mid-print in the binder jet process and (b) depowdering after the curing step. Source: Ref 29
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Published: 15 June 2020
Fig. 3 Optical photographs from binder-jetted Co-Cr-Mo powder printed with saturation levels of 70 to 100% and sintered at (a) 1325 °C (2417 °F) for 3 h, (b) 1300 °C (2372 °F) for 4 h, and (c) 1285 °C (2345 °F) for 5 h. Saturation level of 75% and sintering at (d) 1325 °C for 3 h, (e) 1300 °C
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in Binder Jet Additive Manufacturing of Biomaterials
> Additive Manufacturing in Biomedical Applications
Published: 12 September 2022
Fig. 3 (a) Schematic depiction of the 3D-printed layers using binder jetting with nominal and high saturation levels. (b) Depiction of the principle of capillary infiltration in the formation of the polymer binder, clockwise from upper-left image. Reprinted from Ref 24 under Creative Commons
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Published: 12 September 2022
in blue show very few closed porosities with different color dots. Reprinted from Ref 25 with permission from Elsevier. (e) As-binder-jet-printed Ti-6Al-4V green-body microstructure having no closed porosity. (f) As-sintered 3D porous microstructure exhibits pore closure (different colors) and a shift
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