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Series: ASM Handbook
Volume: 8
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.hb.v08.a0003314
EISBN: 978-1-62708-176-4
... fatigue testing machines and bending fatigue machines. Load cells, grips and alignment devices, extensometry and strain measuring devices, environmental chambers, graphic recorders, furnaces, and heating systems of ancillary equipment are discussed. The article presents technologies available...
Abstract
This article describes the phenomena of crack initiation and early growth. It examines specimen design and preparation as well as the apparatus used in crack initiation testing. The article provides descriptions of the various commercially available fatigue testing machines: axial fatigue testing machines and bending fatigue machines. Load cells, grips and alignment devices, extensometry and strain measuring devices, environmental chambers, graphic recorders, furnaces, and heating systems of ancillary equipment are discussed. The article presents technologies available to accomplish closed loop control of materials testing systems in performing standard materials tests and for the development of custom testing applications. It explores the advanced software tools for materials testing. The article includes a description of baseline isothermal fatigue testing, creep-fatigue interaction, and thermomechanical fatigue. The effects of various variables on fatigue resistance and guidelines for fatigue testing are also presented.
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Published: 01 January 2002
Fig. 3 A6 tool steel tube-bending-machine shaft that failed by fatigue fracture. Section A-A: Original and improved designs for fillet in failure region. Dimensions are in inches. View B: Fracture surface showing regions of fatigue-crack propagation and final fracture
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Image
Published: 01 January 2002
Fig. 22 Steel shaft from a tube-bending machine that failed by fatigue fracture. The fracture surface shows regions of fatigue-crack propagation and final fracture.
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Published: 15 January 2021
Fig. 31 Steel shaft from a tube-bending machine that failed by fatigue fracture. The fracture surface shows regions of fatigue crack propagation and final fracture.
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Published: 30 August 2021
Fig. 3 Type A6 tool steel tube-bending-machine shaft that failed by fatigue fracture. Section A-A: Original and improved designs for fillet in failure region. Dimensions are in inches. View B: Fracture surface showing regions of fatigue-crack propagation and final fracture
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Image
Published: 01 December 1998
Fig. 39 Loading arrangement for a cantilever-beam fatigue machine for rotating-bending testing. S, specimen; P , load
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Published: 01 December 1998
Fig. 40 Reciprocating-bending fatigue-testing machine, and typical specimen (at lower left) for testing of sheet
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in Castability, Product Design, and Production of Compacted Graphite Irons
> Cast Iron Science and Technology
Published: 31 August 2017
Fig. 5 Four-point bending fatigue results for as-cast (AC), machined (M), as-cast shot-blasted (AC-SB) and machined shot-blasted (M-SB) CGI samples with 15% nodularity. Source: Ref 18
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in Fatigue, Creep Fatigue, and Thermomechanical Fatigue Life Testing
> Mechanical Testing and Evaluation
Published: 01 January 2000
Series: ASM Handbook
Volume: 8
Publisher: ASM International
Published: 01 January 2000
DOI: 10.31399/asm.hb.v08.a0003320
EISBN: 978-1-62708-176-4
... the testing machine with an electric absorption dynamometer, which consists of a small direct-current dynamo placed on an iron frame suspended by ball bearing. The specimen geometry for this type of fatigue testing is essentially similar to those for rotating bending except for the special grip shape...
Abstract
The main objective for the study of combined-stress fatigue is to obtain fatigue data for axles and to find the criterion for fatigue limit under combined stress. This article begins with a description of the stress states of combined stress and stress fields near crack tips. It provides an account of the various biaxial and multiaxial fatigue testing methods, specimen geometries, and stress intensity factors important in the study multiaxial fatigue. Widely used test methods are the torsion-rotating bending fatigue test and biaxial and triaxial fatigue tests. Common specimen geometries include rectangular plate specimens, cruciform specimens, compact tension shear specimens, compact shear specimens, mode II crack growth specimen, circumferentially notched cylindrical specimens, tubular specimens containing a slit, and solid cylindrical specimens containing a small hole or initial crack.
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006810
EISBN: 978-1-62708-329-4
... sent to the laboratory for examination. The maximum clamping force on the assembly was 54,430 kg (120,000 lb). The material specified for the shafts was a free-machining grade of type A6 tool steel. Fig. 3 Type A6 tool steel tube-bending-machine shaft that failed by fatigue fracture. Section...
Abstract
In addition to failures in shafts, this article discusses failures in connecting rods, which translate rotary motion to linear motion (and conversely), and in piston rods, which translate the action of fluid power to linear motion. It begins by discussing the origins of fracture. Next, the article describes the background information about the shaft used for examination. Then, it focuses on various failures in shafts, namely bending fatigue, torsional fatigue, axial fatigue, contact fatigue, wear, brittle fracture, and ductile fracture. Further, the article discusses the effects of distortion and corrosion on shafts. Finally, it discusses the types of stress raisers and the influence of changes in shaft diameter.
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0001808
EISBN: 978-1-62708-180-1
... steel. Fig. 3 A6 tool steel tube-bending-machine shaft that failed by fatigue fracture. Section A-A: Original and improved designs for fillet in failure region. Dimensions are in inches. View B: Fracture surface showing regions of fatigue-crack propagation and final fracture The shafts...
Abstract
This article discusses failures in shafts such as connecting rods, which translate rotary motion to linear motion, and in piston rods, which translate the action of fluid power to linear motion. It describes the process of examining a failed shaft to guide the direction of failure investigation and corrective action. Fatigue failures in shafts, such as bending fatigue, torsional fatigue, contact fatigue, and axial fatigue, are reviewed. The article provides information on the brittle fracture, ductile fracture, distortion, and corrosion of shafts. Abrasive wear and adhesive wear of metal parts are also discussed. The article concludes with a discussion on the influence of metallurgical factors and fabrication practices on the fatigue properties of materials, as well as the effects of surface coatings.
Image
Published: 01 January 1996
Fig. 9 Typical fatigue life test specimens. (a) Torsional specimen. (b) Rotating cantilever beam specimen. (c) Rotating beam specimen. (d) Plate specimen for cantilever reverse bending. (e) Axial loading specimen. The design and type of specimen used depend on the fatigue testing machine used
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Published: 01 December 1998
Fig. 37 Typical fatigue life test specimens. (a) Torsional specimen. (b) Rotating cantilever beam specimen. (c) Rotating beam specimen. (d) Plate specimen for cantilever reverse bending. (e) Axial loading specimen. The design and type of specimen used depend on the fatigue testing machine used
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Book Chapter
Book: Fractography
Series: ASM Handbook Archive
Volume: 12
Publisher: ASM International
Published: 01 January 1987
DOI: 10.31399/asm.hb.v12.a0000617
EISBN: 978-1-62708-181-8
... fracture, grain boundaries, notch and fatigue precrack, dimpled rupture, and fatigue striations of these alloys. fractograph intergranular fracture nickel alloys Fig. 867 Surface of a fracture in a bend-test specimen of Nickel 201 containing 0.02% C, 0.35% Mn, 0.01% S, 0.35% Si, 0.25% Cu...
Abstract
This article is an atlas of fractographs that helps in understanding the causes and mechanisms of fracture of nickel alloys and in identifying and interpreting the morphology of fracture surfaces. The fractographs illustrate the fatigue crack, transgranular cleavage, intergranular fracture, grain boundaries, notch and fatigue precrack, dimpled rupture, and fatigue striations of these alloys.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001235
EISBN: 978-1-62708-170-2
... the subsurface tensile stress. This compressive stress offsets any service-imposed tensile stress, such as that encountered in bending, and improves fatigue life of parts in service markedly. Peening action improves the distribution of stresses in surfaces that have been disturbed by grinding, machining...
Abstract
Shot peening is a method of cold working in which compressive stresses are induced in the exposed surface layers of metallic parts by the impingement of a stream of shot, directed at the metal surface at high velocity under controlled conditions. This article focuses on the major variables, applications, and limitations of shot peening and provides information on peening action, surface coverage, and peening intensity. It discusses the equipment used for shot recycling and shot propelling as well as the types and sizes of media used for peening. The article describes the problems in shot peening of production parts. It concludes with information on the SAE standard J442 that describes the test strips, strip holder, and gage used in measuring shot peening intensity.
Book Chapter
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003544
EISBN: 978-1-62708-180-1
... of crack, and the sudden fracture of the remaining cross section. The article discusses the effects of loading and stress distribution on fatigue cracks, and reviews the fatigue behavior of materials when subjected to different loading conditions such as bending and loading. The article examines...
Abstract
This article describes three design-life methods or philosophies of fatigue, namely, infinite-life, finite-life, and damage tolerant. It outlines the three stages in the process of fatigue fracture: the initial fatigue damage leading to crack initiation, progressive cyclic growth of crack, and the sudden fracture of the remaining cross section. The article discusses the effects of loading and stress distribution on fatigue cracks, and reviews the fatigue behavior of materials when subjected to different loading conditions such as bending and loading. The article examines the effects of load frequency and temperature, material condition, and manufacturing practices on fatigue strength. It provides information on subsurface discontinuities, including gas porosity, inclusions, and internal bursts as well as on corrosion fatigue testing to measure rates of fatigue-crack propagation in different environments. The article concludes with a discussion on rolling-contact fatigue, macropitting, micropitting, and subcase fatigue.
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0001811
EISBN: 978-1-62708-180-1
... be made to be alert for other or unique details that may be contributory or related factors and that may significantly alter the interpretation. In the investigation of a fatigue failure, the following should be considered: material, design of the entire machine as well as that of the failed part...
Abstract
This article focuses on the mechanisms and common causes of failure of metal components in lifting equipment in the following three categories: cranes and bridges, particularly those for outdoor and other low-temperature service; attachments used for direct lifting, such as hooks, chains, wire rope, slings, beams, bales, and trunnions; and built-in members such as shafts, gears, and drums.
Image
Published: 01 January 1987
was machined in the side of the specimen, and a fatigue crack was produced in the root of the notch. The specimen was then loaded in three-point bending (77-mm, or 3-in., support span) to give a fixed displacement rate of 0.0015 μm/s. The test was performed at room temperature in a stainless steel chamber
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Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003241
EISBN: 978-1-62708-199-3
... Abstract This article reviews the various types of mechanical testing methods, including hardness testing; tension testing; compression testing; dynamic fracture testing; fracture toughness testing; fatigue life testing; fatigue crack growth testing; and creep, stress-rupture, and stress...
Abstract
This article reviews the various types of mechanical testing methods, including hardness testing; tension testing; compression testing; dynamic fracture testing; fracture toughness testing; fatigue life testing; fatigue crack growth testing; and creep, stress-rupture, and stress-relaxation testing. Shear testing, torsion testing, and formability testing are also discussed. The discussion of tension testing includes information about stress-strain curves and the properties described by them.
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