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Book Chapter
Corrosion of Aluminum Components in the Automotive Industry
Available to PurchaseSeries: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004166
EISBN: 978-1-62708-184-9
..., cosmetic corrosion, crevice corrosion, and galvanic corrosion. aluminum components automotive industry corrosion crevice corrosion galvanic corrosion stress-induced corrosion cosmetic corrosion ALUMINUM COMPONENTS and assembled structures generally show very high resistance to corrosive...
Abstract
This article provides an overview of the principle forms of corrosion that can occur on automotive aluminum components and offers general guidelines on how best to avoid these situations. It discusses the most common forms of aluminum corrosion such as stress-induced corrosion, cosmetic corrosion, crevice corrosion, and galvanic corrosion.
Book: Composites
Series: ASM Handbook Archive
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003474
EISBN: 978-1-62708-195-5
..., recyclability, and processability. It describes the properties of high-volume composites used in automotive industries. The article provides a discussion on state-of-the-art and developing technologies in automotive field. automotive industies design optimization polymer matrix composites reliability...
Abstract
This article discusses the advantages of polymer matrix composite for automotive application in terms of design drivers, noise, vibration, harshness efficiency, process materials property constraints, safety and reliability, design optimization, structural and appearance requirements, recyclability, and processability. It describes the properties of high-volume composites used in automotive industries. The article provides a discussion on state-of-the-art and developing technologies in automotive field.
Series: ASM Handbook
Volume: 5B
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v05b.a0006015
EISBN: 978-1-62708-172-6
... coatings in appliance industries, furniture industries, computer industries, fixture industries, architectural industries, automotive industries, agriculture and construction equipment industries, recreational equipment industries, and general industries. Powder coating formulations consist of binder...
Abstract
Powder coatings are widely used by manufacturers as a finish of choice to enhance the appearance and performance of their products. This article begins with a discussion on advantages and disadvantages of powder coatings. It describes the selection of coating-types and uses of powder coatings in appliance industries, furniture industries, computer industries, fixture industries, architectural industries, automotive industries, agriculture and construction equipment industries, recreational equipment industries, and general industries. Powder coating formulations consist of binder systems, pigments, extenders, and additives. The basic process flow for the manufacture of powder coatings consists of premix, extrusion, grinding, and packing. The article also provides information on application of powder coatings, including pretreatment, deposition, and curing as well as on troubleshooting, trends and challenges for the powder coatings.
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001386
EISBN: 978-1-62708-173-3
... and reviews three types of furnaces: continuous, semi-continuous, and batch. It presents three examples of the industrial applications of the furnace brazing: vacuum devices, jet engines, and automotive industries. The health and safety guidelines to be followed during the furnace brazing are also discussed...
Abstract
Furnace brazing is a mass production process for joining the components of small assemblies with a metallurgical bond, using a nonferrous filler metal as the bonding material and a furnace as the heat source. This article presents the advantages and limitations of the furnace brazing and reviews three types of furnaces: continuous, semi-continuous, and batch. It presents three examples of the industrial applications of the furnace brazing: vacuum devices, jet engines, and automotive industries. The health and safety guidelines to be followed during the furnace brazing are also discussed.
Image
Application of multiscale model to an industrial automotive components appl...
Available to PurchasePublished: 01 November 2010
Fig. 12 Application of multiscale model to an industrial automotive components application, predicting the percentage porosity and maximum pore length in a V2.3L engine block cast via the Cosworth process. (a) C H = 0.1 mL/100 g. (b) C H = 0.2 mL/100 g. Source: Ref 14
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Book Chapter
Introduction to Titanium and Titanium Alloys
Available to PurchaseSeries: ASM Handbook
Volume: 2
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v02.a0001080
EISBN: 978-1-62708-162-7
... along with its market developments. It also discusses the application of titanium and titanium alloys in corrosive environments and in aerospace and automotive industries. The article describes the developments in titanium processing and materials technologies, which include the development of sponge...
Abstract
Titanium has been recognized as an element with good mechanical and physical properties, alloying characteristics, and corrosion resistance. Providing an outline of general characteristics and types of titanium alloys, this article discusses the contemporary technology of titanium along with its market developments. It also discusses the application of titanium and titanium alloys in corrosive environments and in aerospace and automotive industries. The article describes the developments in titanium processing and materials technologies, which include the development of sponge production and melting processes, oxide dispersion-strengthened alloys by powder metallurgy techniques, titanium-base intermetallic compounds, and titanium-matrix composites.
Book Chapter
Friction and Wear of Aluminum Alloys and Composites
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006551
EISBN: 978-1-62708-210-5
... of these alloys; and reviews their applications in a variety of tribological applications in the automotive industry ranging from aluminum-tin alloys for plain bearings to alloys with hard anodizing for machine elements. Methods to improve wear resistance and alloy hardness are also discussed. alloy...
Abstract
Aluminum alloys are widely used in engineered components because of their excellent strength-to-weight ratio. Their use in applications requiring wear resistance is more limited. One of the main limitations of aluminum alloys is the poor tribological behavior mainly due to their relatively low hardness, which favors large plastic deformation under sliding conditions. This article discusses the classes and mechanisms of wear in aluminum-silicon alloys, aluminum-tin bearing alloys, and aluminum-matrix composites; describes the effect of material-related parameters on wear behavior of these alloys; and reviews their applications in a variety of tribological applications in the automotive industry ranging from aluminum-tin alloys for plain bearings to alloys with hard anodizing for machine elements. Methods to improve wear resistance and alloy hardness are also discussed.
Image
Typical lap shear failure loads of ultrasonically spot-welded coupons of al...
Available to PurchasePublished: 31 October 2011
Fig. 14 Typical lap shear failure loads of ultrasonically spot-welded coupons of aluminum alloys of interest to the automotive industry
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Image
Schematic illustration of the quick plastic forming cell used for the high-...
Available to PurchasePublished: 01 January 2006
Fig. 3 Schematic illustration of the quick plastic forming cell used for the high-production superplastic forming of aluminum-magnesium sheet alloys in the automotive industry. Source: Ref 5
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Image
Heat treated nickel-alloy steel complex clevis—an example of early applicat...
Available to PurchasePublished: 30 September 2015
Fig. 10 Heat treated nickel-alloy steel complex clevis—an example of early application of MIM in the automotive industry—used in a subassembly as part of an automobile steering system. Courtesy of MPIF
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Book Chapter
Introduction to Recycling and Disposal of Composites
Available to PurchaseBook: Composites
Series: ASM Handbook Archive
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003470
EISBN: 978-1-62708-195-5
... or even higher value new applications. Such developments are exciting and are featured in this Section. The automotive industry is the focus of recycling efforts due to high-volume production, and this will be emphasized most heavily in this Section. This information is also designed so that it may...
Abstract
This article provides an introduction to the concepts discussed in the articles under the Section “Recycling and Disposal of Composites” in ASM Handbook, Volume 21: Composites. This Section presents the reader the most recent developments in the open-and closed-loop recycling of polymer and metal matrix composites.
Book Chapter
Introduction to Applications for Advanced Composites
Available to PurchaseBook: Composites
Series: ASM Handbook Archive
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003490
EISBN: 978-1-62708-195-5
... seen. Increasing emphasis on lower-cost composite systems was driven by the interest of the automotive industry in cost-effective performance. Aluminum-matrix composites employing ceramic-particle reinforcement and amenable to inexpensive net shape processes such as casting and extrusion have led...
Abstract
This article highlights the selected applications of advanced polymer-matrix composites, metal-matrix composites, and ceramic matrix composites.
Book: Thermal Spray Technology
Series: ASM Handbook
Volume: 5A
Publisher: ASM International
Published: 01 August 2013
DOI: 10.31399/asm.hb.v05a.a0005740
EISBN: 978-1-62708-171-9
...-1960s, the automotive industry has progressed in Europe, Japan, and the United States, and the car market has expanded. The spread in newly emerging countries has increased notably in recent years, and the global volume of automobile sales totaled approximately 72 million in 2011. It is estimated...
Abstract
This article describes the benefits that can be achieved by using thermal spray on particular engine parts of an automobile. These include improvement in fuel consumption, wear resistance and bonding, and reduction of oil consumption, exhaust heat loss, and cooling heat loss. Typical engine parts are cylinder blocks, cylinder bores, cast iron cylinder liners, piston rings, connecting rod bearings, turbochargers, engine valve lifters, exhaust system parts, and oxygen sensors. The article also describes the benefits of using thermal spray on transmission parts such as synchronizer rings and torque converters.
Book Chapter
Applications for Metal Powder Injection Molding
Available to PurchaseBook: Powder Metallurgy
Series: ASM Handbook
Volume: 7
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v07.a0006055
EISBN: 978-1-62708-175-7
... for different end-use markets such as electronics and telecommunications, medical, automotive, power hand tools, industries, and firearms. automotive applications electronics and telecommunications firearms medical applications metal injection molding power hand tools METAL INJECTION MOLDING...
Abstract
Metal injection molding (MIM) is a metalworking technology that has its origins as a commercial technology only dating back to the early 1970s. This article explores why the MIM is the preferred solution for many fabricated components. It illustrates the MIM components required for different end-use markets such as electronics and telecommunications, medical, automotive, power hand tools, industries, and firearms.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005100
EISBN: 978-1-62708-186-3
... a reality with the advent of processes for forming tin-plated sheet steels for the canning industry ( Ref 1 ). Subsequently, two major commercial sectors set the pace for advances in sheet forming, namely, the automotive industry, beginning at approximately the turn of the 20th century, and the home...
Abstract
Sheet forming comprises deformation processes in which a metal blank is shaped by tools or dies, primarily under the action of tensile stresses. This article discusses the classification of sheet-forming processes for obtaining desired dimensional features. It describes different process-related developments, namely, superplastic forming of aluminum, forming of tailor-welded blanks, rubber-pad forming, and high-velocity metal forming. The article explains cost-effective approaches of evaluating tooling designs prior to the manufacture of expensive steel dies and dieless forming techniques such as thermal forming and peen forming. It provides information on the application of advanced high-strength steels, magnesium alloys, and various ultrafine-grain materials for superplastic sheet forming. The article concludes with information on the development and application of simulation, design, and control of sheet-forming processes.
Book: Corrosion: Materials
Series: ASM Handbook
Volume: 13B
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v13b.a0003804
EISBN: 978-1-62708-183-2
... Abstract Ferrous metals are metals that contain primarily iron and may have small amounts of other elements added to give the desired properties. This article discuses the characteristics of steel products used in most industries, including construction, automotive, energy, shipping...
Abstract
Ferrous metals are metals that contain primarily iron and may have small amounts of other elements added to give the desired properties. This article discuses the characteristics of steel products used in most industries, including construction, automotive, energy, shipping, and agriculture. These products include bars, rods, wires, hot and cold rolled sheets, strip plates, tin mill products, steel tubes, castings, and forgings. The article also provides information on the methods used to prevent or control the rusting of ferrous materials, namely, alloying, coating, and covering.
Book Chapter
5754 Al-3.1Mg Alloy
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006706
EISBN: 978-1-62708-210-5
... demanding applications in the watch or automotive industries. Properties of alloy 5754 are given in Tables 2 and 3 . Specification equivalents include: Designation AlMg3 EN 3.3535 in EN 485-2 ASTM B 209 Alloy 5754 composition limits Table 1 Alloy 5754 composition limits Element...
Abstract
This datasheet provides information on key alloy metallurgy and processing effects on physical and mechanical properties of Al-3.1Mg alloy 5754.
Series: ASM Handbook
Volume: 6A
Publisher: ASM International
Published: 31 October 2011
DOI: 10.31399/asm.hb.v06a.a0005607
EISBN: 978-1-62708-174-0
... by using a dual-head system in which the ultrasonic energy is introduced from both sides of the weldment. Production applications include wire to wire and wire to terminals for wire harnesses for appliance, automotive, and the cable industry; buss bars; circuit breakers; contacts; ignition modules...
Abstract
Ultrasonic metal welding is a solid-state welding process that produces coalescence through the simultaneous application of localized high-frequency vibratory energy and moderate clamping forces. This article discusses the parameters to be considered when selecting a suitable welder for ultrasonic metal welding. It details the personnel requirements, advantages, limitations, and applications, namely, wire welds, spot welds, continuous seam welds, and microelectronic welds of ultrasonic metal welding.
Book: Surface Engineering
Series: ASM Handbook
Volume: 5
Publisher: ASM International
Published: 01 January 1994
DOI: 10.31399/asm.hb.v05.a0001257
EISBN: 978-1-62708-170-2
... in the automotive industry. Another driver was the urgent need to find an adequate replacement for cadmium plating; cadmium is highly toxic and has been banned in many industrial countries. The use of zinc alloys provides several advantages. Electrochemically, alloys have different corrosion potentials from...
Abstract
This article provides information on the compositions of alkaline and acid baths and process parameters for zinc-iron, zinc-cobalt, zinc-nickel, and tin-zinc plating.
Series: ASM Handbook
Volume: 13C
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v13c.a0004122
EISBN: 978-1-62708-184-9
... limits the state-of-the-art technology that can be incorporated, such as hot-dip galvanizing, electrodeposition coatings, and other technologies that the automotive industry uses. However, such technologies can often be found at subvendors, so leveraging their abilities allows manufacturers...
Abstract
This article presents a discussion on the U.S army's position on corrosion control for wheeled tactical vehicles. It addresses the army requirement for corrosion control. The U.S. Army Tank-automotive and Armaments Command (TACOM) defines the corrosion prevention and control requirements in the procurement document. The article summarizes requirements from a procurement document. As required by the procurement contract, corrosion-control technologies used in a vehicle system need to be evaluated to determine their benefit. The article provides information on testing systems, which help to meet the army's needs. It includes information on supplemental corrosion protection, which improves the corrosion resistance of a material.
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