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1-20 of 2023
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Book: Powder Metallurgy
Series: ASM Handbook
Volume: 7
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v07.a0006084
EISBN: 978-1-62708-175-7
... Abstract Atomization is the dominant method for producing metal and prealloyed powders from aluminum, brass, iron, low-alloy steels, stainless steels, tool steels, superalloys, titanium alloys, and other alloys. The general types of atomization processes encompass a number of industrial...
Abstract
Atomization is the dominant method for producing metal and prealloyed powders from aluminum, brass, iron, low-alloy steels, stainless steels, tool steels, superalloys, titanium alloys, and other alloys. The general types of atomization processes encompass a number of industrial and research methods. This article describes the key process variables and production factors for the industrial methods: two-fluid, centrifugal, vacuum or soluble-gas, and ultrasonic atomization. It also reviews the effect of atomization methods and process variables on key powder characteristics such as the average particle size, particle size distribution or screen analysis, particle shape, chemical composition, and microstructure.
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in Wrought and P/M Superalloys
> Properties and Selection: Irons, Steels, and High-Performance Alloys
Published: 01 January 1990
Fig. 17 Gas atomization system for superalloy powder production. (a) Atomization nozzle. (b) Typical system. Source: Ref 28
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Published: 01 August 2013
Fig. 11 Effect of atomization parameter on fog-cooling characteristics. P L = 0.35% MPa; 1, P A = 0.1% MPa; 2, P A = 0.2% MPa; 3, P A = 0.25% MPa
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in Metal Additive Manufacturing Supply Chain, Powder Production, and Materials Life-Cycle Management
> Additive Manufacturing Design and Applications
Published: 30 June 2023
Fig. 3 Gas atomization equipment diagrams illustrating (a) top-pour vacuum induction melt gas atomization, (b) electrode induction melt gas atomization, (c) and plasma atomization. Source: Carpenter Additive
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Published: 01 January 1993
Fig. 3 Atomization of wire feedstock from the nozzle of a flame wire spraying gun
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in Copper Powder Metallurgy Products
> Properties and Selection: Nonferrous Alloys and Special-Purpose Materials
Published: 01 January 1990
Fig. 2 Processing stages in production of metal powders by atomization
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Published: 30 September 2015
Fig. 4 Specific surface area of iron powders made from atomization, hydrogen reduction, and carbon reduction
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Published: 30 September 2015
Fig. 4 Water atomization system. (a) Large-scale (1000 to 100,000 tons/year) water atomizing system. (b) Key variables in the various stages of the water atomization process
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Published: 30 September 2015
Fig. 6 Impact model of water atomization mechanism. Source: Ref 5
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Published: 30 September 2015
Fig. 14 Two-fluid atomization with (left image) free-fall design (gas or water) and (right image) confined nozzle design (gas only). Design characteristics: α, angle formed by free-falling molten metal and atomizing medium; A , distance between molten metal and nozzle; D , diameter
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Published: 30 September 2015
Fig. 16 Prefilming operation for gas atomization. (a) The prefilming operation of a closed nozzle. (b) The atomization of aluminum powder (25 μm). Source: Ref 21 , 22
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Published: 30 September 2015
Fig. 20 Mechanism of satellite formation by collision during gas atomization. Adapted from Ref 29
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Published: 30 September 2015
Fig. 2 Schematic of a water-atomization system. Source: Ref 1
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