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Double-cut angle-iron die assembly with side inserts for shearing of T-bars...
Available to PurchasePublished: 01 January 2006
Book Chapter
Shearing of Bars and Bar Sections
Available to PurchaseSeries: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005178
EISBN: 978-1-62708-186-3
... on the shear blade life. It reviews the design requirements and best practices for the production of blades. The article compares double-cut dies with single-cut dies used for shearing of structural and bar shapes. The shearing of specific forms, such as angle iron and flat stock, is also discussed...
Abstract
This article discusses the most important factors required for cutoff methods. It explains the operations of machines used for the punching, shearing, notching, or coping of plates, bars, and structural sections. The article describes the effects of the blade angle and speed on the shear blade life. It reviews the design requirements and best practices for the production of blades. The article compares double-cut dies with single-cut dies used for shearing of structural and bar shapes. The shearing of specific forms, such as angle iron and flat stock, is also discussed. The article describes the advantages of hydraulic bar and structural shears. It concludes with information on the principle and construction of impact cutoff machines.
Image
Effect of impact angle on erosion of aluminum and glass by 300 μm iron sphe...
Available to PurchasePublished: 01 January 2002
Fig. 1 Effect of impact angle on erosion of aluminum and glass by 300 μm iron spheres at 10 m/s (34 ft/s)
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Series: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006324
EISBN: 978-1-62708-179-5
... properties. The article describes the properties of liquid iron in terms of surface energy, contact angles, and viscosity. The conductive properties such as thermal and electrical conductivity, of the main metallographic phases present in cast iron are presented in a table. The article discusses the magnetic...
Abstract
This article discusses the influence of microstructure and chemical composition on the physical properties of cast iron. The physical properties include density, thermal expansion, thermal conductivity, specific heat, electrical conductivity, magnetic properties, and acoustic properties. The article describes the properties of liquid iron in terms of surface energy, contact angles, and viscosity. The conductive properties such as thermal and electrical conductivity, of the main metallographic phases present in cast iron are presented in a table. The article discusses the magnetic properties of cast iron in terms of magnetic intensity, magnetic induction, magnetic permeability, remanent magnetism, coercive force, and hysteresis loss. It concludes with a discussion on the acoustic properties of cast iron.
Book Chapter
Surface Quality and Mold-Metal Interface Interaction
Available to PurchaseSeries: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006313
EISBN: 978-1-62708-179-5
.... 2 Measurement of contact angle, θ, and relationship between the liquid-vapor (LV), solid-vapor (SV), and solid-liquid (SL) surface energies Fig. 3 Severity and consequences of physical mold-metal interaction. (a) Mild interaction, surface roughness in ductile iron. (b) Severe interaction...
Abstract
The appearance, morphology, and extent of the casting skin are the consequence of mold-metal interface interaction. This article discusses the classification of the mold-metal interaction based on severity: mild mold-metal interaction and severe mold-metal interaction. The casting surface exhibits some roughness, which depends on the molding materials used in the casting process. The article describes the effects of the casting skin in spheroidal graphite (SG) and compact graphite (CG) irons, as well as the mechanism of casting skin formation. It discusses the physics of liquid metal penetration in sand molds and concludes with information on the effect of sand additives and mold coatings.
Image
Pad-washing technique. The torch remains parallel to the workpiece, and a w...
Available to PurchasePublished: 01 January 1993
Fig. 6 Pad-washing technique. The torch remains parallel to the workpiece, and a weaving motion is used forward across the width of the area being cleaned. The electrode-to-workpiece angle should be from 15 to 70°. The more shallow the angle, the smoother the finish; the 70° angle is used
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Image
Pad-washing technique. The torch remains parallel to the workpiece, and a w...
Available to PurchasePublished: 01 January 2006
Fig. 18 Pad-washing technique. The torch remains parallel to the workpiece, and a weaving motion is used forward across the width of the area being cleaned. The electrode-to-workpiece angle should be from 15 to 70°. The more shallow the angle, the smoother the finish; the 70° angle is used
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Book Chapter
Die Threading
Available to PurchaseBook: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002143
EISBN: 978-1-62708-188-7
... on tangential chasers Table 1 Typical rake angles used on tangential chasers Work metal Rake angle (a) Gray iron 15°–25° Malleable iron 18° Steel, 160 to 200 HB 25° Steel, 200 to 300 HB 18°–22° Steel, low carbon: Free cutting 15°–25° Other than free cutting 25°–35...
Abstract
This article discusses the types and operations of the most common machines used for die threading. The construction, types, and comparison of solid and self-opening dies are discussed. The article explains the modification of chasers for threading Monel shaft. The principal factors that influence thread quality, production rate, and cost in die threading are composition and hardness of work metal; accuracy and finish; thread size; obstacles, such as shoulders or steps; speed; lead control; and cutting fluid. The article examines these factors and describes the tools and cutting fluids used for pipe threading along with the severity of stop lines.
Image
Scanning electron microscope image on surface specimen before and after tes...
Available to PurchasePublished: 31 December 2017
Fig. 8 Scanning electron microscope image on surface specimen before and after test. Experiment condition: low carbon steel plate (SPCE), 0.8 mm of thick, harden SKD11 die, ironing die angle α = 10°, paraffin mineral oil lubricant (83.0 cSt at 20 °C), ironing speed 1 mm/s, ironing distance h
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Image
Basic dislocation configuration of a low-angle twist boundary. (a) A single...
Available to PurchasePublished: 01 November 2010
Fig. 3 Basic dislocation configuration of a low-angle twist boundary. (a) A single family of parallel screw dislocations results in a shear deformation, but two perpendicular families of dislocations result in a pure rotation. (b) Transmission electron microscopy image of a low-angle twist
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Book Chapter
Machining of Cast Irons
Available to PurchaseBook: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002178
EISBN: 978-1-62708-188-7
... types of tool material are used in turning operations on cast irons. High-speed steel and cast alloy tools are generally purchased as solid bits; carbides, cermets, and ceramics are purchased as inserts. When using inserts, the size of the end cutting edge angle depends on the shape of the insert...
Abstract
This article discusses the factors influencing cast iron machining and selection of cutting fluid and cutting tool materials. It presents a comparison of machinability of different types of cast iron, namely, gray cast iron, ductile cast iron, and malleable cast iron. In addition, the article provides an overview of different methods used in the machining of cast iron, namely, turning, boring, broaching, planing and shaping, drilling, reaming, counterboring and spotfacing, tapping, milling, grinding, and honing and lapping. Nominal speeds and feeds for the machining of cast iron with single-point and box tools, ceramic tools, high-speed steel, and carbide tools are also tabulated.
Book Chapter
Planing
Available to PurchaseBook: Machining
Series: ASM Handbook
Volume: 16
Publisher: ASM International
Published: 01 January 1989
DOI: 10.31399/asm.hb.v16.a0002132
EISBN: 978-1-62708-188-7
... is to machine, the more negative is the back rake angle. A 0° back rake is used for soft metals; −3 to −5° for cast iron, low-carbon steel, and medium-carbon steels; and −5 to −15° for difficult-to-machine steels (such as 4340 alloy steel at 40 HRC). Negative back rake is also sometimes used when planing gummy...
Abstract
Planing is a machining process for removing metal from surfaces in horizontal, vertical, or angular planes. This article discusses the process capabilities of planing and the operations of double-housing and open-side planers. It reviews workpiece setup procedures, including platelike workpieces, irregularly shaped workpieces, and workpieces used for tandem planning. The article provides information on the applications of high-speed steels and carbides in planer tools. It analyzes the tools available in a variety of configurations suited to the undercutting, slotting, and straight planing of either horizontal or vertical surfaces. These include carbide roughing, finishing, gooseneck-holder finishing, and double-cutting tools. The article lists recommended speeds and feeds for planing with high-speed steel or carbide tools. It concludes with a comparison of planing with sawing and milling.
Book: Powder Metallurgy
Series: ASM Handbook
Volume: 7
Publisher: ASM International
Published: 30 September 2015
DOI: 10.31399/asm.hb.v07.a0006109
EISBN: 978-1-62708-175-7
... Abstract This article describes the methods for determining the flow rate of metal powders. It examines the factors affecting flow rate, apparent density, and angle of repose of metal powders. The article reviews the frictional properties, cohesive strength, frictional properties, tap density...
Abstract
This article describes the methods for determining the flow rate of metal powders. It examines the factors affecting flow rate, apparent density, and angle of repose of metal powders. The article reviews the frictional properties, cohesive strength, frictional properties, tap density, and compressibility of metal powders. It explains the mechanisms of powder segregation. The article provides information on green strength and springback value of rectangular test bar. It concludes with a discussion on the chemical composition of metal powders.
Book Chapter
Abbreviations and Symbols: Cast Iron Science and Technology
Available to PurchaseSeries: ASM Handbook
Volume: 1A
Publisher: ASM International
Published: 31 August 2017
DOI: 10.31399/asm.hb.v01a.a0006352
EISBN: 978-1-62708-179-5
...ASM Handbook, Volume 1A, Cast Iron Science and Technology Copyright # 2017 ASM InternationalW D.M. Stefanescu, editor All rights reserved DOI: 10.31399/asm.hb.v01a.a0006352 www.asminternational.org Abbreviations and Symbols a activity, interatomic spacing, crack length dc direct current A area DCRP...
Image
Effect of lubrication on reduction obtainable in ironing with dies of diffe...
Available to PurchasePublished: 01 January 2006
Fig. 11 Effect of lubrication on reduction obtainable in ironing with dies of different half angles. Source: Ref 3
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Image
Grain boundaries in polycrystalline iron. Most of the triple junctions of t...
Available to PurchasePublished: 01 December 2004
Fig. 13 Grain boundaries in polycrystalline iron. Most of the triple junctions of the grain boundaries form 120° angles. 5% nital. 250×
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Image
Secondary electron micrograph of grain boundaries in polycrystalline iron. ...
Available to PurchasePublished: 01 December 2004
Fig. 14 Secondary electron micrograph of grain boundaries in polycrystalline iron. Angles at the indicated triple junction of the grain boundaries: 105°, 125°, and 130°
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Image
Erosion rate as a function of wear penetration rate for untreated and laser...
Available to PurchasePublished: 31 December 2017
Fig. 12 Erosion rate as a function of wear penetration rate for untreated and laser-melted cast iron surfaces eroded at different impingement angles. Source: Ref 46
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Image
Influence of the carbon equivalent of iron-carbon alloys on their contact a...
Available to PurchasePublished: 31 August 2017
Fig. 12 Influence of the carbon equivalent of iron-carbon alloys on their contact angles on various molding aggregates at 150 °C (300 °F) superheat temperature. Source: Ref 24
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Book Chapter
Recovery, Recrystallization, and Grain-Growth Structures
Available to PurchaseSeries: ASM Handbook
Volume: 9
Publisher: ASM International
Published: 01 December 2004
DOI: 10.31399/asm.hb.v09.a0003743
EISBN: 978-1-62708-177-1
... high-angle boundary migration. Therefore, during this stage of annealing, the texture of the deformed metal essentially does not change. Fig. 5 Dislocations, which have “knitted” themselves into small-angle subboundaries, in a specimen of unalloyed nickel that was cold rolled to a reduction of 8...
Abstract
Recovery, recrystallization, and grain growth are the stages that a cold worked metal undergoes when it is annealed. This article describes the changes in the structure and properties that occur on annealing a cold-worked metal. It summarizes the experimental recrystallization studies by Burke and Turnbull with six laws of recrystallization. Applications of these laws of recrystallization are discussed in detail with examples. The article reviews the classification of grain growth according to the growth behavior of grains, namely, normal or continuous grain growth and abnormal or discontinuous grain growth. The latter has also been termed exaggerated grain growth, coarsening, or secondary recrystallization.
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