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Image
The cast aluminum bracket fractured at the location indicated by the arrow....
Available to PurchasePublished: 01 December 2008
Book Chapter
Casting Failure Analysis Techniques and Case Studies
Available to PurchaseBook: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005343
EISBN: 978-1-62708-187-0
... Abstract This article reviews the failure analysis process with specific reference to the considerations that should be addressed when a casting has failed. It describes the failure analysis methodology for three failed cast components: an aluminum bracket, a bronze suction roll, and a steel...
Abstract
This article reviews the failure analysis process with specific reference to the considerations that should be addressed when a casting has failed. It describes the failure analysis methodology for three failed cast components: an aluminum bracket, a bronze suction roll, and a steel automotive spindle. The article discusses failure analysis investigation by obtaining casting background information, planning the evaluation and selecting the appropriate casting for analysis, conducting a preliminary examination, conducting the proper material evaluations, and thoroughly evaluating the test data. It concludes with information on case studies that show how the methodology is adapted for differing materials, failure mechanisms, and failure circumstances.
Image
Aluminum alloy 2014-T6 hinge bracket that failed by SCC in service. (a) Hin...
Available to PurchasePublished: 01 January 2002
Fig. 37 Aluminum alloy 2014-T6 hinge bracket that failed by SCC in service. (a) Hinge bracket. Actual size. Arrow indicates crack. (b) Micrograph showing secondary cracking adjacent and parallel to the fracture surface. Etched with Keller's reagent. 250×
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Image
(a) Photograph of an aluminum alloy 2014-T6 hinge bracket. Arrow indicates ...
Available to PurchasePublished: 15 January 2021
Fig. 48 (a) Photograph of an aluminum alloy 2014-T6 hinge bracket. Arrow indicates crack location. (b) Micrograph of a cross section prepared through the fracture surface. Arrows indicate stress-corrosion cracking. Original magnification: 250×
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Image
Corrosion of a nickel-plated aluminum mounting bracket for AV-8 aircraft du...
Available to PurchasePublished: 01 January 2006
Fig. 12 Corrosion of a nickel-plated aluminum mounting bracket for AV-8 aircraft due to atmospheric exposure. Courtesy of J. Whitfield, Naval Air Depot—Cherry Point
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Book
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.9781627081870
EISBN: 978-1-62708-187-0
Image
(a) Examples of permanent mold applications: control arm, brake master cyli...
Available to PurchasePublished: 01 December 2008
Image
Some aluminum alloys are difficult to mark. The pattern produced by the spe...
Available to PurchasePublished: 01 June 2024
Fig. 3 Some aluminum alloys are difficult to mark. The pattern produced by the spectrum illustrated in Fig. 1 can be seen here on the fracture surface of AA8090-T8, an aluminum-lithium alloy. The pattern at two growth rates is indicated by the white brackets.
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Image
Sand casting, pressure die casting, and squeeze casting of aluminum/fly ash...
Available to PurchasePublished: 01 December 2008
Fig. 33 Sand casting, pressure die casting, and squeeze casting of aluminum/fly ash composite. (a) Sump pump cover. (b) Greenlee hydraulic tool handle cast at Eck Industries. (c) Mounting bracket die cast at Eck Industries. (d) Motor mounts cast at Thompson Aluminum
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Image
Halide-flux inclusion (rounded granules) in the joint between an actuator a...
Available to PurchasePublished: 01 January 1987
Fig. 107 Halide-flux inclusion (rounded granules) in the joint between an actuator and an attachment bracket of aluminum alloy 6061 that were joined by dip brazing using an Al-12Si brazing alloy
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Image
SEM images of constant-amplitude (CA) bands between flight blocks of a modi...
Available to PurchasePublished: 01 June 2024
Fig. 18 SEM images of constant-amplitude (CA) bands between flight blocks of a modified mini-FALSTAFF loading on the fatigue fracture surface of an AA7050-T7451 aluminum alloy specimen. Some of the flight blocks are indicated by arrows in the image at left. The CA bands are indicated
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Image
Scans show the inspection capability of the x-ray computed tomography metho...
Available to Purchase
in Nondestructive Testing in Additive Manufacturing—A Review
> Additive Manufacturing Design and Applications
Published: 30 June 2023
aluminum alloy. Both courtesy of the RASCAL project
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Image
Close-tolerance attachment support forging that made use of tilting of the ...
Available to PurchasePublished: 01 January 2005
Material Aluminum alloy 7075 (a) Forging equipment 12 MN (1300 tonf) press (a) Forging operation (1 in.-diam by 8.25 in. bar) Block and finish (a) Heat treatment (temper) T6 (a) Mechanical properties (a) (b) Inspection Penetrant (a) (c) Weight of forging 0.104 kg (0.23 lb
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Image
A portion of a fractured carrier tray and sand cast of an aluminum alloy in...
Available to PurchasePublished: 01 January 1987
Fig. 921 A portion of a fractured carrier tray and sand cast of an aluminum alloy intended to be 356.0-T6. Chemical analysis revealed that the copper and zinc contents were of an order of magnitude above the specified limits. The silicon content was approximately as dictated
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Image
Booster bracket forging of revised design, with minimum web thickness, whic...
Available to PurchasePublished: 01 January 2005
Fig. 19 Booster bracket forging of revised design, with minimum web thickness, which eliminated machining. See Example 7. Dimensions in figure given in inches Item Conventional forging (revised) Alloy and temper Aluminum alloy 2014-T6 (a) Mechanical properties (a) (b
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Image
Conventional aileron tab bracket-hinge forging with a heavy central rib tha...
Available to PurchasePublished: 01 January 2005
Fig. 29 Conventional aileron tab bracket-hinge forging with a heavy central rib that could be machined to produce right-hand and left-hand hinges. See Example 6 . Dimensions in figure given in inches Item Conventional forging Material Aluminum alloy 7075 (a) Heat treatment
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Image
Close-tolerance, no-draft bellcrank bracket forging that provided a signifi...
Available to PurchasePublished: 01 January 2005
Fig. 23 Close-tolerance, no-draft bellcrank bracket forging that provided a significant reduction in machining. See Example 9. Dimensions in figure given in inches. Item Close-tolerance, no-draft forging Material Aluminum alloy 7075 (a) Forging equipment 15 MN (1600 tonf
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Book Chapter
713.0 High-Strength Sand and Permanent-Mold Casting Alloy
Available to PurchaseSeries: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006588
EISBN: 978-1-62708-210-5
... structural members, lever arms, brackets, bases and cast aluminum furniture and other very large casting applications that require high strength without heat treatments. Typical properties are summarized in Tables 2 and 3 . Equivalent specifications include: UNS number : A07130 Former...
Abstract
Alloy 713.0 is an aluminum-based casting alloy that ages at room temperature to provide high-strength sand and permanent-mold castings. This datasheet provides information on key alloy metallurgy, processing effects on physical and mechanical properties, and fabrication characteristics of this 7xxx series alloy.
Book Chapter
Forging Design Involving Draft
Available to PurchaseSeries: ASM Handbook
Volume: 14A
Publisher: ASM International
Published: 01 January 2005
DOI: 10.31399/asm.hb.v14a.a0004034
EISBN: 978-1-62708-185-6
... of a stripper, see Fig. 6 , and of a knockout punch, see Fig. 22 , both in this article.) “No-draft” forging is especially adapted to aluminum; it permits forging directly to finish configurations, and virtually eliminates machining. However, the more common practice with forgings of steel, heat-resisting...
Abstract
This article schematically illustrates the basic types of drafts used in forging design, including outside draft, inside draft, blend draft, natural draft, shift draft, and back draft. The amount of draft, or the draft angle, is designated in degrees and is measured from the axis of a hammer or press stroke. The article illustrates the measurement of draft angle by describing the designs of forgings produced in equipment with vertical and horizontal rams. The use of excessive amounts of draft usually results in an increase in overall cost. The article describes various alternatives for reducing or eliminating draft. It provides a checklist citing major items that should be coordinated with a designer's review of draft.
Book Chapter
Cast Aluminum Alloys: Atlas of Fractographs
Available to PurchaseBook: Fractography
Series: ASM Handbook Archive
Volume: 12
Publisher: ASM International
Published: 01 January 1987
DOI: 10.31399/asm.hb.v12.a0000620
EISBN: 978-1-62708-181-8
... Abstract This article is an atlas of fractographs that helps in understanding the causes and mechanisms of fracture of cast aluminum alloys and in identifying and interpreting the morphology of fracture surfaces. The fractographs illustrate the brittle fracture, microvoid coalescence, fatigue...
Abstract
This article is an atlas of fractographs that helps in understanding the causes and mechanisms of fracture of cast aluminum alloys and in identifying and interpreting the morphology of fracture surfaces. The fractographs illustrate the brittle fracture, microvoid coalescence, fatigue striations, and microstructure of these alloys. The components considered include fractured sand-cast carrier trays, broken extension-housing yokes, helicopter tail-rotor drive assemblies, fractured bell-crank fittings, chain-hoist hooks, and automotive connecting rods.
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