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Book Chapter
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006691
EISBN: 978-1-62708-210-5
... Abstract The aluminum alloy 4043 is recommended as a filler metal when resistance to salt water corrosion is required, especially when welding such aluminum alloys as 5052, 6061, and 6063. This datasheet provides information on key alloy metallurgy, and processing effects on tensile properties...
Abstract
The aluminum alloy 4043 is recommended as a filler metal when resistance to salt water corrosion is required, especially when welding such aluminum alloys as 5052, 6061, and 6063. This datasheet provides information on key alloy metallurgy, and processing effects on tensile properties of this 4xxx series alloy.
Book Chapter
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006623
EISBN: 978-1-62708-210-5
... A A B A A … 1060, 1350 with alloy 2 as: 1060, 1350 1100 B B A A A B 1188 C C A A A A 4043 A A B A A … 5554 C C A B A A 5556 B A C C … A (a) No filler suitable. Source: P.B. Dickerson, Welding of Aluminum Alloys, Welding, Brazing...
Abstract
This article provides a comprehensive matrix for selecting an aluminum filler alloy for the gas tungsten arc and gas metal arc welding processes, based on the various requirements or service conditions. A table lists the nominal strengths of aluminum filler metals.
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001436
EISBN: 978-1-62708-173-3
..., or an aluminum-silicon alloy filler, such as 4043. Alloy 2219 exhibits the best weldability of the 2 xxx series base alloys and is easily welded with 2319, 4043, and 4145 fillers. Aluminum-silicon-copper filler alloy 4145 provides the least susceptibility to weld cracking with 2 xxx series wrought copper...
Abstract
Aluminum and its alloys can be joined by as many or more methods than any other metal. This article discusses the properties of aluminum, namely hydrogen solubility, electrical conductivity, and thermal characteristics. It analyses the primary factors commonly considered when selecting a welding filler alloy. These include ease of welding or freedom from cracking, tensile or shear strength of the weld, weld ductility, service temperature, corrosion resistance, and color match between the weld and base alloy after anodizing. The article provides a detailed description of gas-shielded arc welding processes for welding of aluminum alloys and also reviews other welding processes such as oxyfuel gas welding and laser-beam welding.
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001417
EISBN: 978-1-62708-173-3
... the tendency for cracking. The principal filler alloys for welding aluminum are the 1 xxx (1100), 2 xxx (2319), 4 xxx (4043, 4047, 4145, and 4643), and 5 xxx (5154, 5183, 5356, 5554, 5556, and 5654) series. Nominal compositions of aluminum filler alloys are shown in Table 4 ( Ref 42 ). Most...
Abstract
Aluminum alloys, particularly the heat-treatable alloys, are sensitive to weld cracking. Anticipation of these characteristics and general knowledge of these materials assist in selection of suitable method for welding heat-treatable aluminum alloys. This article provides a general description of the metallurgy, characteristics, and applications of heat-treatable aluminum alloys and a detailed discussion on the characteristics of heat-treatable aluminum alloys, their resulting impact on the weld quality and property, along with the methods of avoiding or reducing the impacts. The impact created in the weld quality includes crack sensitivity, liquation cracking, porosity, and heat-affected zone degradation. The article provides an overview of filler alloy selection for reducing weld crack sensitivity and increasing weld strength, ductility, and corrosion resistance in the welds of heat-treatable aluminum alloys.
Series: ASM Handbook
Volume: 2A
Publisher: ASM International
Published: 30 November 2018
DOI: 10.31399/asm.hb.v02a.a0006510
EISBN: 978-1-62708-207-5
... alloys and 3003 are easy to weld using base-alloy filler, 1100 alloy, and an aluminum-silicon alloy filler, such as 4043. Alloy 2219 exhibits the best weldability of the 2 xxx -series base alloys and is easily welded using 2319, 4043, and 4145 fillers. Aluminum-silicon-copper filler alloy 4145...
Abstract
Weldability is a function of three major factors: base material quality, welding process, and design. This article focuses on base-metal weldability of aluminum alloys in terms of mechanical property degradation in both the weld region and heat-affected zone, weld porosity, and susceptibility to solidification cracking and liquation cracking. It provides an overview on welding processes, including gas metal arc welding, gas tungsten arc welding, resistance spot and seam welding, laser beam welding, and various solid-state welding processes. A review on joint design is also included, mainly in the general factors associated with service weldability (fitness). The article also provides a discussion on the selection and weldability of non-heat-treatable aluminum alloys, heat treatable aluminum alloys, aluminum-lithium alloys, and aluminum metal-matrix composites.
Image
Published: 01 November 2010
Fig. 15 Calculated solid fraction ( f S ) as a function of temperature for the base aluminum alloy (6061) in the partially melted zone (PMZ) and two weld metals composed of 65% base metal and 35% filler 4043 (Al-5Si) or 5356 (Al-5Mg). The calculation is made by the Pandat and PanAl
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Book Chapter
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006692
EISBN: 978-1-62708-210-5
... Abstract Wrought 4xxx alloys (extrusions and forgings) exhibit high surface hardness, wear resistance, and a low coefficient of thermal expansion. This article provides a summary of brazing filler metals used to join brazeable aluminum-base metals. It contains tables that list the nominal...
Abstract
Wrought 4xxx alloys (extrusions and forgings) exhibit high surface hardness, wear resistance, and a low coefficient of thermal expansion. This article provides a summary of brazing filler metals used to join brazeable aluminum-base metals. It contains tables that list the nominal composition and filler-metal alloys of 4xxx series used in structural forms.
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001418
EISBN: 978-1-62708-173-3
... 4043), but the disadvantages discussed above will likewise become more predominant. Porosity Non-heat-treatable aluminum alloys are susceptible to hydrogen-induced weld metal porosity, as are all aluminum alloys in general. This porosity forms during solidification due to the abrupt drop...
Abstract
Non-heat-treatable aluminum alloys constitute a group of alloys that rely solely upon cold work and solid solution strengthening for their strength properties. This article focuses on the weldability and weld properties of different classes on non-heat-treatable aluminum alloys.
Book Chapter
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006561
EISBN: 978-1-62708-210-5
... Abstract Alloy 308.0 is an Al-Si-Cu alloy used in sand and permanent mold casting. This datasheet provides information on key alloy metallurgy, fabrication characteristics, processing effects on physical and mechanical properties, and applications of this alloy. aluminum alloy 308.0 cast...
Abstract
Alloy 308.0 is an Al-Si-Cu alloy used in sand and permanent mold casting. This datasheet provides information on key alloy metallurgy, fabrication characteristics, processing effects on physical and mechanical properties, and applications of this alloy.
Book Chapter
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006725
EISBN: 978-1-62708-210-5
... series alloy. aluminum alloy 6463 bright-finishing extrusion alloys fabrication characteristics mechanical properties physical properties Alloy 6463 ( Table 1 ) is another “soft” extrusion alloy that meets special needs in applications where a bright anodized finish is required. Use...
Abstract
Alloy 6463 is a soft extrusion alloy that meets special needs in applications where a bright anodized finish is required. This datasheet provides information on key alloy metallurgy, processing effects on physical and mechanical properties, and fabrication characteristics of this 6xxx series alloy.
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006548
EISBN: 978-1-62708-210-5
... Abstract This article aims to comprehensively review and summarize the material properties and engineering data for aluminum alloy castings and their many applications. The discussion focuses on conventional sand, permanent mold, and die castings as well as the premium engineered versions...
Abstract
This article aims to comprehensively review and summarize the material properties and engineering data for aluminum alloy castings and their many applications. The discussion focuses on conventional sand, permanent mold, and die castings as well as the premium engineered versions of some alloys. The article provides a summary of aluminum casting alloy designations of The Aluminum Association, the Unified Numbering System, and specific alloys considered premium strength by definition and by ASTM International and Aerospace Material Specifications. A distillation of data from published industry sources is given for a wide range of the properties and performance characteristics for topics such as: physical and thermophysical properties, typical and minimum mechanical properties, fatigue resistance, fracture resistance, and subcritical crack growth.
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006558
EISBN: 978-1-62708-210-5
... with 4043 alloy; Alcoa No. 27 flux. Carbon-arc weld with 4043 alloy: Alcoa No. 24 flux (automatic), Alcoa No. 27 flux (manual). Tungsten-arc argon-atmosphere weld with 4043 alloy: no flux. Resistance welding: spot, seam, and flash welds Corrosion Resistance Like other high-strength aluminum alloys...
Abstract
Alloys 242.0 and A242.0 are age-hardenable casting alloys with excellent strength at elevated temperatures. This datasheet provides information on key alloy metallurgy, processing effects on physical and mechanical properties, fabrication characteristics, and application characteristics of these 2xxx series alloys.
Book Chapter
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006718
EISBN: 978-1-62708-210-5
... Abstract This datasheet provides information on composition limits, fabrication characteristics, processing effects on physical and mechanical properties, and applications of the high-strength extrusion aluminum alloy 6069. chemical composition fabrication characteristics high-strength...
Abstract
This datasheet provides information on composition limits, fabrication characteristics, processing effects on physical and mechanical properties, and applications of the high-strength extrusion aluminum alloy 6069.
Book Chapter
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006721
EISBN: 978-1-62708-210-5
... in Table 2 , and mechanical properties in Tables 3 and 4 . Weldabiliy is good, but limited to fusion methods. The gas metal arc welding (GMAW) method is recommended. In all cases, use 4043 alloy filler metal. Machinability is good. Composition limits of aluminum alloy 6151 Table 1 Composition...
Abstract
This datasheet provides information on composition limits, fabrication characteristics, processing effects on physical and tensile properties, and applications of aluminum forging alloy 6151. Tensile property limits for aluminum alloy 6151 is also provided.
Series: ASM Handbook
Volume: 2
Publisher: ASM International
Published: 01 January 1990
DOI: 10.31399/asm.hb.v02.a0001062
EISBN: 978-1-62708-162-7
... Abstract This article is a compilation of property data for standard grades of cast aluminum alloys. Data are provided for mechanical, thermal, and electrical properties. The listing for each alloy includes commercial names, chemical compositions, applications, relevant specifications...
Abstract
This article is a compilation of property data for standard grades of cast aluminum alloys. Data are provided for mechanical, thermal, and electrical properties. The listing for each alloy includes commercial names, chemical compositions, applications, relevant specifications, fabrication characteristics, and mass characteristics.
Series: ASM Handbook
Volume: 2A
Publisher: ASM International
Published: 30 November 2018
DOI: 10.31399/asm.hb.v02a.a0006529
EISBN: 978-1-62708-207-5
... alloys of aluminum mating surfaces Table 1 Common alloys of aluminum mating surfaces Alloy Nominal composition, wt% Melting range, °C (°F) Brazeability Typical braze alloy Cu Si Mn Mg Zn Cr 1350 99.5 minimum aluminum 646–657 (1195–1215) Good 4043/4145 1100 99.0 minimum...
Abstract
Brazing technology is continually advancing for a variety of metals including aluminum and its alloys and nonmetals. This article discusses the key physical phenomena in aluminum brazing and the materials for aluminum brazing, including base metals, filler metals, brazing sheet, and brazing flux. It describes various aluminum brazing methods, such as furnace, vacuum, dip, and torch brazing. Friction, flow, induction, resistance, and diffusion brazing are some alternate brazing methods discussed. The article reviews the brazing of aluminum to ferrous alloys, aluminum to copper, and aluminum to other nonferrous metals. It also discusses post-braze processes in terms of post-braze heat treatment and finishing. The article concludes with information on the safety precautions considered in brazing aluminum alloys.
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0001811
EISBN: 978-1-62708-180-1
..., many materials may be satisfactory for a particular part, but only a few materials will be optimum. In hardenable steels, tempered martensite has greater fatigue resistance than mixed structures. From a practical and theoretical aspect, alloy steels are a better material selection than carbon...
Abstract
This article focuses on the mechanisms and common causes of failure of metal components in lifting equipment in the following three categories: cranes and bridges, particularly those for outdoor and other low-temperature service; attachments used for direct lifting, such as hooks, chains, wire rope, slings, beams, bales, and trunnions; and built-in members such as shafts, gears, and drums.
Book Chapter
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006711
EISBN: 978-1-62708-210-5
.... aluminum alloy 6013 extruded automotive bumpers fabrication characteristics fracture properties high-strength aluminum-magnesium-silicon-copper alloys physical properties static properties tensile properties Alloy 6013 ( Table 1 ) is a high-strength Al-Mg-Si-Cu alloy, initially developed...
Abstract
Alloy 6013 is a high-strength Al-Mg-Si-Cu alloy, developed for extruded automotive bumpers. This datasheet provides information on key alloy metallurgy, processing effects on physical, tensile, static and fracture properties, and fabrication characteristics of this 6xxx series alloy.
Series: ASM Handbook
Volume: 6
Publisher: ASM International
Published: 01 January 1993
DOI: 10.31399/asm.hb.v06.a0001420
EISBN: 978-1-62708-173-3
... metal such as alloy 5356. Alloys that are difficult to weld (e.g., alloy 2091) require the use of an aluminum-silicon filler metal such as alloy 4043. Aluminum-silicon filler metal alloys provide excellent weldability, but are not normally used due to their characteristic low toughness and low ductility...
Abstract
This article is a guide to the welding of commercially available aluminum-lithium alloys. It discusses the weldability issues created by weld porosity, hot cracking, and filler metal selection and presents the data revealed from weld characterization.
Book Chapter
Series: ASM Handbook
Volume: 2B
Publisher: ASM International
Published: 15 June 2019
DOI: 10.31399/asm.hb.v02b.a0006712
EISBN: 978-1-62708-210-5
... to customer concerns about filiform corrosion in service. Fe and Mn were maintained at low levels to improve formability. Composition limits of aluminum alloys 6022, 6111, and 6016 Table 1 Composition limits of aluminum alloys 6022, 6111, and 6016 Element Composition, wt% 6022 (UNS A96022...
Abstract
The automotive sheet alloy 6022 provides improved corrosion resistance, higher formability, and greater strength for dent resistance after thermal exposure compared with other automotive sheet alloys. This datasheet provides information on key alloy metallurgy, processing effects on mechanical properties, and fabrication characteristics of this 6xxx series alloy.
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