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Series: ASM Handbook
Volume: 20
Publisher: ASM International
Published: 01 January 1997
DOI: 10.31399/asm.hb.v20.a0002437
EISBN: 978-1-62708-194-8
... for an acceptable level of human performance. These include the state or condition of the human being; the activity, including equipment and required tools; and the context in which the activity is performed. acceptable level equipment tools human factors human-machine systems product design...
Abstract
The central approach of human factors engineering is the systemic application of relevant information about human characteristics and behavior to the design of human-made objects, facilities, and environments that people use. This article focuses on the elements that are considered for an acceptable level of human performance. These include the state or condition of the human being; the activity, including equipment and required tools; and the context in which the activity is performed.
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Published: 30 June 2023
Fig. 13 Examples of (a) a good part 10 by 10 by 5 mm (0.4 by 0.4 by 0.2 in.) and (b) with bleeding. The acceptable levels of saturation that avoid bleeding depend on both saturation level and heating parameters. Source: Ref 146
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Published: 31 August 2017
Fig. 11 Calculated residual stress in a cylinder frame for a marine diesel engine. (a) Original design. (b) Design modified to reduce residual stress to an acceptable level. Reprinted with permission from MAN Diesel & Turbo
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Published: 01 December 2008
Fig. 15 Insufficient pressure from a static head of molten aluminum caused cold shuts and misruns that resulted in rejection of all investment castings of the above design. By centrifuge casting in a close-tolerance dry sand mold, rejections were reduced to an acceptable level.
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Image
Published: 01 December 2008
Fig. 4 A thin-wall sand casting produced from austenitic stainless steel. One section of the casting required two revisions in wall thickness to bring rejection rate to an acceptable level. Rejections were 50% with 0.060-in. wall, 25% with 0.075-in., and 5% with 0.090-in.
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Published: 01 December 2008
Fig. 41 Thin-wall sand casting produced from austenitic stainless steel. ne section of the casting required two revisions in wall thickness to bring rejection rate to an acceptable level. Rejections were 50% with 1.52 mm (0.060 in.) wall, 25% with 1.91 mm (0.075 in.) and 5% with 2.29 mm (0.090 in.).
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in Material and Chemical Characterization as a Part of the Biological Evaluation of Medical Devices
> Materials for Medical Devices
Published: 01 June 2012
to establish acceptable levels of extractables for materials tested by this method. ABS, acrylonitrile-butadiene-styrene; PTFE, polytetrafluoroethylene
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Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003505
EISBN: 978-1-62708-180-1
... of distribution of danger, benefits, and costs. This asks a question of fairness and social justice for which answers are a matter of personal and societal value judgment. Who determines the acceptable level of probability of injury? In terms of ability to judge acceptability, designers/engineers...
Abstract
This article discusses the three legal theories on which a products liability lawsuit is based and the issues of hazard, risk, and danger in the context of liability. It describes manufacturing and design defects of various products. The article explains a design that is analyzed from the human factors viewpoint and details the preventive measures of the defects, with examples. It presents four paramount questions relating to the probability of injury which are asked even when one executes all possible preventive measures carefully and thoroughly.
Series: ASM Handbook
Volume: 20
Publisher: ASM International
Published: 01 January 1997
DOI: 10.31399/asm.hb.v20.a0002440
EISBN: 978-1-62708-194-8
.... Who determines the acceptable level of probability of injury? In terms of ability to judge acceptability, designers/engineers are no better qualified than any other group of people and, in general, are less qualified than many others. It is often alleged that engineers (because of their inherent...
Abstract
Products liability is a legal term for the action whereby an injured party (plaintiff) seeks to recover damages for personal injury or property loss from a producer and/or seller when the plaintiff alleges that a defective product caused the injury or loss. This article provides information on the legal bases for products liability and definitions for two types of defects: manufacturing defects and design defects. It summarizes other possible defects in design as well as preventive measures.
Series: ASM Handbook
Volume: 17
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.hb.v17.a0006447
EISBN: 978-1-62708-190-0
... Abstract Visual inspection (VI) is the oldest inspection technique man has used as a quality-control tool to evaluate products, assess their final form in terms of fabrication accuracy and external features based on experience, and decide on their acceptance or rejection. This article discusses...
Abstract
Visual inspection (VI) is the oldest inspection technique man has used as a quality-control tool to evaluate products, assess their final form in terms of fabrication accuracy and external features based on experience, and decide on their acceptance or rejection. This article discusses the basic principles of visual inspection in terms of direct visual examination and indirect visual examination as well as advantages and limitations of visual inspection. It reviews the factors affecting the effectiveness of VI as a nondestructive testing (NDT): lighting conditions of observation, condition of surface under inspection, physical state/condition of inspector, proper training of personnel and level of expertise, and knowledge of applicable standards. The article provides schematic illustrations of rigid borescopes, fiberscopes, and videoscopes. It concludes with a discussion on automated optical inspection systems.
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 November 1995
DOI: 10.31399/asm.hb.emde.a0003029
EISBN: 978-1-62708-200-6
... and specification of flammability properties, resulting in several categorization strategies for flammability tests, including tests for specific fire response characteristics, research tests versus acceptance tests, tests for different levels of severity, and tests for basis of origin. The article presents...
Abstract
Flammability is the ability of a material to undergo easy ignition and rapid flaming combustion. This article provides information on flammability tests of polymers and codes and regulations that cite these tests. Many organizations are involved in the characterization and specification of flammability properties, resulting in several categorization strategies for flammability tests, including tests for specific fire response characteristics, research tests versus acceptance tests, tests for different levels of severity, and tests for basis of origin. The article presents an overview on the basic approaches in improving the fire resistance of polymers and the burning process (heating, decomposition, ignition, combustion, and propagation). It provides a brief description on the test methods which are classified into two types, one based on fire response characteristics and the other on particular applications of polymeric materials.
Series: ASM Handbook
Volume: 20
Publisher: ASM International
Published: 01 January 1997
DOI: 10.31399/asm.hb.v20.a0002436
EISBN: 978-1-62708-194-8
... to an acceptable minimum. It has been demonstrated that hardware systems approaching a “failure-free” condition can be produced when actions are taken at all levels that are based on: Attention to past experiences with similar systems Availability of risk information for all project personnel A sound...
Abstract
Risk and hazard analysis can be effectively used during design reviews to provide valuable feedback to the design to avoid failures. This article discusses the types of risks, namely, real risk, statistical risk, predicted risk, and perceived risk. It describes the principle and technical methods of risk/hazard analysis practiced in the industry to identify possible hazards and the resources necessary to avoid or reduce risks. These methods include the failure mode and effect analysis, fault tree analysis, event tree analysis, risk/benefit analysis, safety analysis, and probabilistic estimates.
Book: Casting
Series: ASM Handbook
Volume: 15
Publisher: ASM International
Published: 01 December 2008
DOI: 10.31399/asm.hb.v15.a0005330
EISBN: 978-1-62708-187-0
... without considering the advantage in castings of using a lower-strength material with optimum ductility and weldability. Since the load-carrying cross section can be increased to accommodate lower-strength material, the casting can be supplied in the highest ductility with strength levels...
Abstract
This article discusses the requirements that are typically considered in designing a steel casting. It describes the materials selection that forms a part of process of meeting the design criteria. The article provides information on the material selection guide for five major design applications. It examines the attributes that are specific to the manufacturing of steel castings. The article concludes with information on the various nondestructive examination methods available for ensuring manufacturing quality and part performance in steel castings.
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in Reliability of Flaw Detection by Nondestructive Inspection
> Nondestructive Evaluation of Materials
Published: 01 August 2018
Fig. 3 Influence of acceptance criterion (vertical arrow) on process discrimination. (a) Acceptance criterion too high. (b) Acceptance criterion at proper level. (c) Acceptance criterion too low
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Series: ASM Handbook
Volume: 17
Publisher: ASM International
Published: 01 August 2018
DOI: 10.31399/asm.hb.v17.a0006443
EISBN: 978-1-62708-190-0
... being assessed and on the capability to implement the NDE measurements to discriminate to the expected level of acceptance applied. Applications of NDE Reliability to Systems Most failures in NDE systems applications and in the automation of an NDE system can be attributed to failures in NDE...
Abstract
The success of a reliable non-destructive evaluation (NDE) application depends greatly on the expertise and thoroughness of the NDE engineering that is performed. This article discusses the general considerations of NDE in terms of NDE response and NDE system management and schedule. It describes the NDE engineering and NDE process control, along with some case studies related to the applications of NDE. The article reviews various models for predicting NDE reliability, such as ultrasonic inspection model, eddy current inspection model, and radiographic inspection model. It concludes with an example that illustrates the integration of an ultrasonic reliability model with a CAD system.
Book: Fatigue and Fracture
Series: ASM Handbook
Volume: 19
Publisher: ASM International
Published: 01 January 1996
DOI: 10.31399/asm.hb.v19.a0002384
EISBN: 978-1-62708-193-1
... ). However, unintentional misalignment that occurs during fabrication cannot be allowed for during design, and this can only lead to early failures. Guidance is also available on acceptable levels for undercut, overfill, and location of stop/starts ( Ref 19 ). Weld ripples become stress concentrators...
Abstract
This article discusses the various options for controlling fatigue and fractures in welded steel structures, with illustrations. It describes the factors that influence them the most. The article details some of the leading codes and standards for designing against failure mechanisms. Codes are presented for fitness-for-service and standards for fatigue and fracture control.
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003502
EISBN: 978-1-62708-180-1
... design, and detail design, is reviewed. The article discusses the design process at the personal and project levels but takes into consideration the effects of some higher level influences and interfaces often found to contribute to engineering failures. conceptual design embodiment design...
Abstract
This article provides assistance to a failure analyst in broadening the initial scope of the investigation of a physical engineering failure in order to identify the root cause of a problem. The engineering design process, including task clarification, conceptual design, embodiment design, and detail design, is reviewed. The article discusses the design process at the personal and project levels but takes into consideration the effects of some higher level influences and interfaces often found to contribute to engineering failures.
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006815
EISBN: 978-1-62708-329-4
... and discover otherwise hidden avenues that may lead to the true root cause of failure. The Engineering Design Process The level of detail in the engineering design process varies with the complexity of the component or system. A simple mechanism or component, such as a spring mousetrap (small wooden...
Abstract
The intent of this article is to assist the failure analyst in understanding the underlying engineering design process embodied in a failed component or system. It begins with a description of the mode of failure. This is followed by a section providing information on the root cause of failure. Next, the article discusses the steps involved in the engineering design process and explains the importance of considering the engineering design process. Information on failure modes and effects analysis is also provided. The article ends with a discussion on the consequence of management actions on failures.
Book: Composites
Series: ASM Handbook
Volume: 21
Publisher: ASM International
Published: 01 January 2001
DOI: 10.31399/asm.hb.v21.a0003431
EISBN: 978-1-62708-195-5
... arena is again challenged with the verification of joint quality, the understanding of contaminates, and the levels of acceptability. Methods to detect and verify them are being studied and expanded. Adhesive bonding is a very complex arena; it has proven to be extremely difficult to gain acceptance...
Abstract
This article presents the importance of progressing from post-manufacturing inspection/verification to in-process inspection/verification methods. It lists the various quality assurance factors considered for typical composite laminate lay-up process. The article provides information on composite cure tooling that is fabricated from steel, aluminum, or high-temperature composite materials. The quality assurance for commercial applications is reviewed. The article concludes with a discussion on data fusion systems designed to provide nondestructive analysis data from fabrication and assembly processes for each individual composite part.
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003515
EISBN: 978-1-62708-180-1
... the generality of the concepts. In the safe-life approach, one simply defines the service life to be sufficiently short that the probability of failure due to this natural evolution of damage to a critical value, D F , is at an acceptably low level. However, in the damage tolerant approach, the use...
Abstract
This article provides information on life assessment strategies and conceptually illustrates the interplay of nondestructive evaluation (NDE) and fracture mechanics in the damage tolerant approach. It presents information on probability of detection (POD) and probability of false alarm (PFA). The article describes the damage tolerance approach to life management of cyclic-limited engine components and lists the commonly used nondestructive evaluation methods. It concludes with an illustration on the role of NDE, as quantified by POD, in fully probabilistic life management.
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