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Contour roll forming
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Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005143
EISBN: 978-1-62708-186-3
Abstract
This article reviews the general characteristics of copper and copper alloys and explains how these characteristics affect the behavior of strip in different types of forming operations. These forming operations include blanking, piercing, bending, drawing and stretch forming, spinning, rubber-pad forming, and contour roll forming. Specialized forming operations such as hydraulic forming, embossing and swaging, and high-velocity metal forming are also reviewed. The article discusses the forming of smaller and larger parts from copper and copper alloy strips, as well as their property requirements and applications.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005139
EISBN: 978-1-62708-186-3
Abstract
This article discusses the selection of types of stainless steel for various methods of forming based on the formability and on the power required for forming. It reviews the requirements of lubrication, blanking, and piercing. The article describes various forming methods, namely, press-brake forming, press forming, multiple-slide forming, deep drawing, spinning, rubber-pad forming, drop hammer forming¸ three-roll forming, contour roll forming, stretch forming, and bending of tubing.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005146
EISBN: 978-1-62708-186-3
Abstract
This article describes different types of titanium alloys, including alloy Ti-6Al-4V, alpha and near-alpha alloys, and alpha-beta alloys. It explains the formability of titanium alloys with an emphasis on the Bauschinger effect. The article provides information on the tool materials and lubricants used in the forming process. It provides information on the cold and hot forming, superplastic forming, and combination of superplastic forming/diffusion bonding. The article discusses the various forming processes of these titanium alloys, including press-brake forming, power (shear) spinning, rubber-pad forming, stretch forming, contour roll forming, creep forming, vacuum forming, drop hammer forming, joggling, and explosive forming.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005141
EISBN: 978-1-62708-186-3
Abstract
This article discusses the general formability considerations of aluminum alloys. To conduct a complete analysis of a formed part, the required mechanical properties, as determined by several standard tests, must be considered. The article describes tension testing and other tests designed to simulate various production forming processes, including cup tests and bend tests, which help in determining these properties. It provides information on the equipment and tools, which are used in the forming of aluminum alloys. The article presents a list of lubricants that are most widely used in the forming. It also analyzes the various forming processes of aluminum alloys. The processes include blanking and piercing, bending, press-brake forming, contour roll forming, deep drawing, spinning, stretch forming, rubber-pad forming, warm forming, superplastic forming, explosive forming, electrohydraulic forming, electromagnetic forming, hydraulic forming, shot peening, and drop hammer forming.
Book Chapter
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005126
EISBN: 978-1-62708-186-3
Abstract
Contour roll forming is a continuous process for forming metal from sheet, strip, or coiled stock into desired shapes of uniform cross section by feeding the stock through a series of roll stations equipped with contoured rolls. This article discusses the materials, roll-forming machines, tooling, and auxiliary equipment used in contour roll forming and its process variables. Tooling used in roll forming includes forming rolls and dies for punching and cutting off the material. The article discusses the additional tooling required in tube mills to weld, size, and straighten the tubes as they are produced on the machine. It describes the roll design for tube rolling and reviews the seam welding operations of pipe and tubing. The article discusses cross-sectional tolerances, the reshaping of round tubing, and factors that affect the quality, accuracy, and surface finish.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003177
EISBN: 978-1-62708-199-3
Abstract
This article describes the presses that are mechanically or hydraulically powered and used for producing sheet, strip, and plate from sheet metal. It also presents the JIC standards for presses, compares the presses based on power source, details the selection criteria and provides information on the various drive systems and the auxiliary equipment. It describes the selection of die materials and lubricants for sheet metal forming and provides information on the lubrication mechanisms and selection with a list of lubricant types for forming of specific sheet materials of ferrous or nonferrous metals. The article reviews the various types of forming processes such as blanking, piercing, fine-edge blanking, press bending, press forming, forming by multiple-slide machines, deep drawing, stretch forming, spinning, rubber-pad forming, three-roll forming, contour roll forming, drop hammer forming, explosive forming, electromagnetic forming, and superplastic forming.