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Fine-edge blanking
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Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005110
EISBN: 978-1-62708-186-3
Abstract
Fine-blanking is a hybrid metal forming process that combines the technologies of stamping and cold extrusion. This article describes the three principal design features of the fine blanking process: the vee-ring, clearance between punch and die, and counterforce imposed by the ejector. It discusses the advantages and disadvantages of edge blanking and materials. The article reviews the classification of fine-blanking dies such as the moving-punch system and the fixed-punch system, and provides information on the mechanical and hydraulic fine-blanking presses.
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005112
EISBN: 978-1-62708-186-3
Abstract
This article describes the various types of press construction and the factors that influence the selection of mechanically or hydraulically powered machines for producing parts from sheet metal. Presses are broadly classified, according to the type of frame used in their construction, into two main groups: gap-frame presses and straight-side presses. The article describes the various components of mechanical presses and hydraulic presses. It discusses important factors, such as the size, force, energy, and speed requirements, that influence the selection of a press. The article describes the roles of automatic handling equipment that can be categorized as feeding equipment, unloading equipment, and transfer equipment. It concludes with information on the common types of high-production presses, such as dieing machines, multiple-slide machines, transfer presses, fine blanking presses, and flexible-die forming presses.
Book Chapter
Series: ASM Handbook
Volume: 14B
Publisher: ASM International
Published: 01 January 2006
DOI: 10.31399/asm.hb.v14b.a0005117
EISBN: 978-1-62708-186-3
Abstract
This article begins with a discussion on the fundamentals of cutting. It focuses on blanking and piercing operations in a press tool to form and shape the final part geometry. The types of piercing operations include conventional piercing, piercing with a pointed punch, piece-and-extrude operations, slotting, countersinking, and cutting and lancing of tabs. The article provides information on the punch assembly, the die assembly, and the stripper and discusses the factors considered during piercing operations. It reviews the applications of the four types of blanks used in sheet-forming operations, namely, rectangular blank, rough blank, partially developed blank, and fully developed blank. It concludes with a discussion on the process capabilities, applications, and limitations of fine-edge blanking and piercing.
Book Chapter
Series: ASM Desk Editions
Publisher: ASM International
Published: 01 December 1998
DOI: 10.31399/asm.hb.mhde2.a0003177
EISBN: 978-1-62708-199-3
Abstract
This article describes the presses that are mechanically or hydraulically powered and used for producing sheet, strip, and plate from sheet metal. It also presents the JIC standards for presses, compares the presses based on power source, details the selection criteria and provides information on the various drive systems and the auxiliary equipment. It describes the selection of die materials and lubricants for sheet metal forming and provides information on the lubrication mechanisms and selection with a list of lubricant types for forming of specific sheet materials of ferrous or nonferrous metals. The article reviews the various types of forming processes such as blanking, piercing, fine-edge blanking, press bending, press forming, forming by multiple-slide machines, deep drawing, stretch forming, spinning, rubber-pad forming, three-roll forming, contour roll forming, drop hammer forming, explosive forming, electromagnetic forming, and superplastic forming.