Handbook of Case Histories in Failure Analysis
Abstract
A ball bearing in a military jet engine sustained heavy damage and was analyzed to determine the cause. Almost all of the balls and a portion of the outer race were found to be flaking, but there were no signs of damage on the inner race and cage. Tests (chemistry, hardness, and microstructure) indicated that the bearing materials met the specification requirements. However, closer inspection revealed areas of discoloration, or nonuniform contact marks, on the ID surface of the inner ring. The unusual wear pattern suggested that the bearing was not properly mounted, thus subjecting it to uneven or eccentric loading. This explains the preferential nature of the flaking on the outer race and points to an assembly error as the root cause of failure.
R.R. Bhat, Vaisakhi Nandi, V. Manohara, S.V. Suresh, Case Study on Failure of Ball Bearing of an Aeroengine, Handbook of Case Histories in Failure Analysis, Vol 3, Edited By Larry Berardinis, ASM International, 2019, p 306–310, https://doi.org/10.31399/asm.fach.v03.c9001795
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New Handbook: Volume 11B
Now available in the Digital Library! Volume 11B serves as a reference and guide to help engineers determine the causes of failure in plastic components and make corrective adjustments through design and manufacturing modifications.