Failure Analysis and Prevention (2021 Edition)
Volume 11 serves as a reference to help readers understand the causes of failures and prevent future occurrences. It covers fatigue and fracture, distortion, corrosion, and wear as well as the practices of systematic failure analysis and the essential tools and techniques. It describes the phenomenological characteristics of many forms of failure, explaining how they are observed and what they reveal about the design, manufacturing, and service history of failed components and the materials from which they are made. It presents examples probing the underlying mechanisms of ductile and brittle fracture, fatigue, monotonic overload, creep and stress rupture, pitting, crevice corrosion, stress-corrosion cracking, high-temperature corrosion, liquid metal embrittlement, and hydrogen damage as well as abrasive and adhesive wear, fretting, erosive and corrosive wear, impact wear, rolling contact, and liquid impingement erosion. It explains how to measure or otherwise assess composition, microstructure, mechanical properties, fracture surfaces, and stress states, and how to interpret data and observations in the context of process, structure, property, performance relationships. For information on the print version of Volume 11, ISBN: 978-1-62708-293-8, follow this link.
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Table of Contents
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Introduction to Failure Analysis and Prevention
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Introduction to Failure Analysis and PreventionByRoch J. Shipley;Roch J. ShipleyProfessional Analysis and Consulting, Inc.Search for other works by this author on:Ronald J. ParringtonRonald J. ParringtonEngineering Systems Inc.Search for other works by this author on:Published:15 January 2021
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Practice of Failure Analysis
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The Failure Analysis Process—An OverviewByPublished:15 January 2021
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How to Organize and Run a Failure InvestigationPublished:15 January 2021
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Determination and Classification of DamageByAaron TanzerAaron TanzerElement Materials TechnologySearch for other works by this author on:Published:15 January 2021
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Examination of Damage and Material Evaluation[1]Published:15 January 2021
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Nondestructive Evaluation Applications for Failure AnalysisByBence BarthaBence BarthaNASA Kennedy Space CenterSearch for other works by this author on:Published:15 January 2021
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Bulk and Microscale Composition AnalysisByM. Clara WrightM. Clara WrightNASA Kennedy Space CenterSearch for other works by this author on:Published:15 January 2021
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Microfractography and Metallography for Failure AnalysisByPublished:15 January 2021
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Mechanical Testing in Failure AnalysisByJames F. Lane;James F. LaneRimkus Consulting Group, Inc.Search for other works by this author on:Published:15 January 2021
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Stress Analysis and Fracture MechanicsByJulian Raphael;Julian RaphaelJ R Technical Services, LLCSearch for other works by this author on:Roch J. Shipley;Roch J. ShipleyProfessional Analysis and Consulting, Inc.Search for other works by this author on:John LandesJohn LandesThe University of TennesseeSearch for other works by this author on:Published:15 January 2021
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Finite-Element Modeling in Failure Analysis[1]BySangjoon SohnSangjoon SohnEngineering Systems Inc.
Revising author
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Modeling and Accident ReconstructionByDaniel M. StangeDaniel M. StangeEngineering Systems Inc.Search for other works by this author on:Published:15 January 2021
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Data Review, Conclusions, and Report PreparationBySteven J. McDanelsSteven J. McDanelsNASA Kennedy Space CenterSearch for other works by this author on:Published:15 January 2021
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Tools and Techniques in Failure Analysis
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Visual Examination and Photography in Failure AnalysisByRichard H. McSwainRichard H. McSwainMcSwain Engineering, Inc.Search for other works by this author on:Published:15 January 2021
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Nondestructive Testing in Failure AnalysisByR. ShipleyR. ShipleyProfessional Analysis and Consulting, Inc.Search for other works by this author on:Published:15 January 2021
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Quantitative Chemical Analysis of Metals in Failure AnalysisByDon McKayDon McKayApplied Technical Services, Inc.Search for other works by this author on:Published:15 January 2021
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Metallographic Techniques in Failure Analysis[1]ByGeorge F. Vander VoortGeorge F. Vander VoortVander Voort Consulting L.L.C.Search for other works by this author on:Published:15 January 2021
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X-Ray Diffraction Residual-Stress Measurement in Failure AnalysisByM.E. BraussM.E. BraussProto Manufacturing Ltd.Search for other works by this author on:Published:15 January 2021
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Scanning Electron Microscopy for Failure AnalysisByL. Scott Chumbley;L. Scott ChumbleyIowa State UniversitySearch for other works by this author on:Larry D. HankeLarry D. HankeMaterials Evaluation and Engineering, Inc.Search for other works by this author on:Published:15 January 2021
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X-Ray Spectroscopy in Failure AnalysisByLarry D. HankeLarry D. HankeMaterials Evaluation and Engineering, Inc.Search for other works by this author on:Published:15 January 2021
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Chemical Characterization of SurfacesPublished:15 January 2021
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Fatigue and Fracture
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Fracture Appearance and Mechanisms of Deformation and FractureByM.E. Stevenson;M.E. StevensonEngineering Systems Inc. (ESi)Search for other works by this author on:P.D. Umberger;P.D. UmbergerEngineering Systems Inc. (ESi)Search for other works by this author on:S.F. UchneatS.F. UchneatEngineering Systems Inc. (ESi)Search for other works by this author on:Published:15 January 2021
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Mechanisms and Appearances of Ductile and Brittle Fracture in MetalsPublished:15 January 2021
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Fatigue Fracture AppearancesByRonald J. ParringtonRonald J. ParringtonEngineering Systems Inc. (ESi)Search for other works by this author on:Published:15 January 2021
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Intergranular FractureByE.R. WeishauptE.R. WeishauptEngineering Systems, Inc. (ESi)Search for other works by this author on:Published:15 January 2021
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Monotonic Overload and EmbrittlementPublished:15 January 2021
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Fatigue FailuresByLothar IsslerLothar IsslerUniversity of Applied Sciences Esslingen (Germany)
Revising author
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Creep and Stress-Rupture FailuresByRichard P. BaronRichard P. BaronEngineering Systems, Inc.Search for other works by this author on:Published:15 January 2021
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Thermomechanical Fatigue—Mechanisms and Practical Life AnalysisByRobert L. Amaro;Robert L. AmaroAdvanced Materials Testing & TechnologiesSearch for other works by this author on:Stephen D. Antolovich;Stephen D. AntolovichGeorgia Institute of Technology and Washington State UniversitySearch for other works by this author on:Ashok SaxenaAshok SaxenaUniversity of ArkansasSearch for other works by this author on:Published:15 January 2021
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Environmental- and Corrosion-Related Failures
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Analysis and Prevention of Environmental- and Corrosion-Related FailuresByFahmida Hossain;Fahmida HossainMassachusetts Materials ResearchSearch for other works by this author on:Veda-Anne UlÄŤickasVeda-Anne UlÄŤickasMassachusetts Materials ResearchSearch for other works by this author on:Published:15 January 2021
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Forms of CorrosionByMichael Cooney;Michael CooneyR.A. Hoffmann Engineering, P.C.Search for other works by this author on:Richard HoffmanRichard HoffmanR.A. Hoffmann Engineering, P.C.Search for other works by this author on:Published:15 January 2021
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Hydrogen Damage and EmbrittlementByOckert J. Van Der Schijff;Ockert J. Van Der SchijffExponent Inc.
Revising author
Search for other works by this author on:Noah Budiansky;Noah BudianskyExponent Inc.Revising author
Search for other works by this author on:Ronald M. LatanisionRonald M. LatanisionExponent Inc.Revising author
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Stress-Corrosion CrackingByLisa N. Eastep;Lisa N. EastepFailure Analysis & Prevention, Inc.Search for other works by this author on:Michael E. CaseyMichael E. CaseyFailure Analysis & Prevention, Inc.Search for other works by this author on:Published:15 January 2021
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Liquid-Metal- and Solid-Metal-Induced EmbrittlementByOckert J. Van Der Schijff;Ockert J. Van Der SchijffExponent, Inc.
Revising author
Search for other works by this author on:Noah Budiansky;Noah BudianskyExponent, Inc.Revising author
Search for other works by this author on:Ronald M. LatanisionRonald M. LatanisionExponent, Inc.Revising author
Search for other works by this author on:Published:15 January 2021 -
High-Temperature Corrosion-Related FailuresByDavid A. Shifler;David A. ShiflerOffice of Naval ResearchSearch for other works by this author on:Robert B. Pond, Jr.Robert B. Pond, Jr.Loyola University MarylandSearch for other works by this author on:Published:15 January 2021
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Biological Corrosion FailuresByThomas R. JackThomas R. JackUniversity of CalgarySearch for other works by this author on:Published:15 January 2021
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Wear Failures
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Fundamentals of Wear FailuresByGiovanni StraffeliniGiovanni StraffeliniUniversity of TrentoSearch for other works by this author on:Published:15 January 2021
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Adhesive Wear FailuresByBojan PodgornikBojan PodgornikInstitute of Metals and TechnologySearch for other works by this author on:Published:15 January 2021
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Fretting Wear FailuresBySiegfried FouvrySiegfried FouvryEcole Centrale de LyonSearch for other works by this author on:Published:15 January 2021
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Rolling-Contact FatigueByBryan AllisonBryan AllisonSKF Aeroengine North AmericaSearch for other works by this author on:Published:15 January 2021
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Impact Wear FailuresByMohanad Zalzalah;Mohanad ZalzalahThe University of SheffieldSearch for other works by this author on:Tom SlatterTom SlatterThe University of SheffieldSearch for other works by this author on:Published:15 January 2021
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Erosive Wear FailuresByMaksim AntonovMaksim AntonovTallinn University of Technology
Revising author
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Liquid Droplet Impingement ErosionByR. MoritaR. MoritaCentral Research Institute of Electric Power IndustrySearch for other works by this author on:Published:15 January 2021
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Distortion
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Reference Information
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Glossary of Terms—Failure Analysis and PreventionByBrett A. Miller;Brett A. MillerIMR Test Labs
Revising author
Search for other works by this author on:Ronald J. Parrington;Ronald J. ParringtonEngineering Systems Inc.Revising author
Search for other works by this author on:Roch J. Shipley;Roch J. ShipleyProfessional Analysis and Consulting, Inc.Revising author
Search for other works by this author on:Daniel P. DenniesDaniel P. DenniesDMS, Inc.Revising author
Search for other works by this author on:Published:15 January 2021
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