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Thin-wall gray cast iron (TWGCI) can be seen as a potential material for the preparation of lightweight castings in automotive engineering applications. This article discusses the most important challenges for TWGCI: cooling rate, solidification, macrostructure, microstructure, and chilling tendency. It reviews the tensile properties and thermophysical properties of gray cast iron. The article describes the variables that influence molten iron preparation: charge materials, melting furnace thermal regime, chemical composition, modification and inoculation treatment, holding time/pouring procedure, mold properties (mold temperature, thermophysical properties of mold and mold coating), and casting design.

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Marcin Górny, Thin-Wall Gray Iron Castings, Cast Iron Science and Technology, Vol 1A, ASM Handbook, Edited By Doru M. Stefanescu, ASM International, 2017, p 575–582,

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