Melting and Remelting
This article focuses on the construction, operation of electric arc furnaces (EAF), and their auxiliary equipment in the steel foundry industry. It provides information on the power supply of EAF and discusses the components of the EAF, including the roof, furnace shell, spout and tap hole, water-cooling system, preheat and furnace scrap burners, and ladles. The article describes the acid and basic steelmaking practices. It discusses the raw materials used, oxidation process, methods of heat reduction, and deoxidation process in the practices. The article provides a discussion on arc melting of iron and EAF steelmaking.
In high-iron-tonnage operations, the cupola remains the most efficient source of continuous high volumes of iron needed to satisfy high production foundries or the multiple casting machines of centrifugal pipe producers. This article explores successful improvement technologies in cupola equipment, including preheated air blast, recuperative hot blast systems, and duplex electric holders. It discusses the shell, intermittent or continuous tapping, tuyere and blower systems, refractory lining, water-cooled cupolas, emission-control systems, and storage and handling of the charge materials. The article provides a discussion on control tests for cupola, including the chill test and mechanical test. It concludes with information on specialized cupolas such as cokeless cupola and plasma-fired cupola.
2008. "Melting and Remelting", Casting, Srinath Viswanathan, Diran Apelian, Raymond J. Donahue, Babu DasGupta, Michael Gywn, John L. Jorstad, Raymond W. Monroe, Mahi Sahoo, Thomas E. Prucha, Daniel Twarog
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