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This chapter provides an overview of beryllium casting practices and the challenges involved. It discusses the stages of solidification, the effect of cooling rate, the difficulty of heat removal, and the potential for hot cracking. It describes common melting techniques, including vacuum induction melting, vacuum arc melting, and electron beam melting, and some of the ways they have been used to cast beryllium alloys. The chapter also includes information on metal purification and grain refinement procedures.

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Loren A. Jacobson, Don H. Hashiguchi, Casting of Beryllium, Beryllium Chemistry and Processing, By Kenneth A. Walsh;Edited By Edgar E. Vidal, Alfred Goldberg, Edward N.C. Dalder, David L. Olson, Brajendra Mishra, ASM International, 2009, p 253–265,

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