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weld corrosion

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Published: 30 August 2021
Fig. 38 Optical micrograph at leak location showing selective seam weld corrosion at the bond line of an electric resistance weld. OD outer diameter; ID, inner diameter More
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.chem.c9001402
EISBN: 978-1-62708-220-4
... Abstract Weld-decay and stress-corrosion cracking developed in several similar all-welded vessels fabricated from austenitic stainless steel. During a periodic examination cracks were revealed at the external surface of one of the vessels. External patch welds had been applied...
Series: ASM Failure Analysis Case Histories
Volume: 2
Publisher: ASM International
Published: 01 December 1993
DOI: 10.31399/asm.fach.v02.c9001317
EISBN: 978-1-62708-215-0
... Abstract Two AISI type 316 stainless steel dished ends failed through the formation of intergranular stress-corrosion cracks (IGSCC) within a few months of service. The dished ends failed in the straight portions near the circumferential welds that joined the ends to the cylindrical portions...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.aero.c0047598
EISBN: 978-1-62708-217-4
... surfaces confined to the HAZs of the welds. Microscopic examination of sections transverse to the weld cracks showed severe intergranular corrosion in the HAZ. The fractures appeared to be caused by loss of corrosion resistance due to sensitization, that could have been induced by the temperatures attained...
Image
Published: 01 January 2002
Fig. 16 Stress-corrosion cracks in steel pipe weld. (a) Magnetic particle enhancement of cracks in the weld of an equalizer line elbow section. Cracks were localized in the weld and HAZs. (b) Cracks initiated on the inside surface and propagated through the weld in a multiple branching mode. More
Image
Published: 01 June 2019
Fig. 5 Stress corrosion cracking initiated in a chloride containing medium by welding stresses in a welded support on a tube of X5 CrNiMo 18 10 1 2 × More
Image
Published: 30 August 2021
Fig. 49 Duplex stainless steel 2205 weld showing stress-corrosion crack on the inside diameter of the vessel More
Image
Published: 01 June 2019
Fig. 9 EDS spectrum of corrosion deposit from interior weld. More
Image
Published: 01 June 2019
Fig. 6 Stress corrosion cracking associated with runs of weld metal. (× 5). More
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.petrol.c0047606
EISBN: 978-1-62708-228-0
..., the substitution of a more corrosion-resistant alloy, such as Incoloy 800 or 825, may be necessary. Activation Butt welds Pipes Residual stress Weld metal 316L UNS S31603 Stress-corrosion cracking Pitting corrosion Joining-related failures Type 316L stainless steel pipes carrying brine at 120...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.modes.c9001683
EISBN: 978-1-62708-234-1
... occurred at welds and consisted of large subsurface void formations with pinhole penetrations of the surfaces. Corrosive attack initiated in the heat affected zones of the welds, usually immediately adjacent to fusion lines. Stepwise grinding, polishing, and etching through the affected areas revealed...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.bldgs.c9001171
EISBN: 978-1-62708-219-8
... pipelines, lead to the conclusion that intercrystalline corrosion in steels involved precipitation of a surplus phase at grain boundaries. Intercrystalline corrosion in austenitic stainless steels due to precipitation of chromium carbides during conditions generated due to welding and ways to avoid...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.chem.c0047611
EISBN: 978-1-62708-220-4
... tubes expanded and welded into two type 304L stainless steel tube sheets. The tubes failed by crevice corrosion. The failed tubes were defective as-received, and the establishment of concentration cells within the longitudinal cracks in the seam welds led to ultimate corrosive penetration of the wall...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.chem.c9001407
EISBN: 978-1-62708-220-4
... of the solution of caustic soda and possibly the temperature also were in the range known to produce stress-corrosion cracking of mild steels in the presence of stresses of sufficient magnitude. In this instance the location of the cracking suggested that residual stresses from welding, which approach yield point...
Image
Published: 30 August 2021
Fig. 39 (a) Optical micrograph of electric resistance weld at a location that did not exhibit selective seam weld corrosion. OD, outer diameter; ID, inner diameter. (b) Higher-magnification image of area indicated by rectangle in (a), showing bond line near the OD More
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.chem.c0091362
EISBN: 978-1-62708-220-4
...) supported the conclusion that failure of the nozzle weld was the result of intergranular corrosion caused by the pickup of interstitial elements and subsequent precipitation of chromium carbides and nitrides. Carbon pickup was believed to have been caused by inadequate joint cleaning prior to welding...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.petrol.c0048808
EISBN: 978-1-62708-228-0
... weld, corrosion of the carbon steel occurred, spreading radially. Also, there was decarburization and graphitization of the carbon steel at the interface. Fig. 1 Cracks in pressure vessel made of ASTM A515 carbon steel lined with type 405 stainless steel. Failure occurred at plug welds because...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.power.c0091528
EISBN: 978-1-62708-229-7
... originated at the inside surface of the pipe and that were typical of stress-corrosion attack. A majority of the cracks had occurred in HAZs adjacent to circumferential welds. Some cracks had penetrated the entire pipe wall; others had reached a depth of two-thirds of the wall thickness. In general...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006822
EISBN: 978-1-62708-329-4
... to the upstream and downstream girth welds, and position and orientation relative to the long-seam weld Dimensional analysis to confirm and document pipe diameter, wall thickness and roundness, and measurement of the extent of corrosion or mechanical damage (if present). Dimensional analyses may include...
Image
Published: 01 January 2002
Fig. 18 Cross sections of pipe-to-elbow welds showing stress-corrosion cracks originating from the inside surface of the weld metal and the base metal More