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Book Chapter
Dezincification of Silicon Brass in Contact with Leaded Red Brass
Available to PurchaseSeries: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.bldgs.c9001653
EISBN: 978-1-62708-219-8
..., the color near the key changed from yellow to red-brown. The gate was made from leaded red brass (85-5-5-5) while the spindle was made from silicon brass. It was concluded that the valves failed by dezincification resulting from bimetallic galvanic corrosion. It is common in the valve industry to use...
Abstract
After six years of service, three water shut-off valves on a copper water line in a residential building were found to be inoperative. Macroscopic examination of the valves after disassembly revealed that all three failed at the key that holds the spindle in the gate. In addition, the color near the key changed from yellow to red-brown. The gate was made from leaded red brass (85-5-5-5) while the spindle was made from silicon brass. It was concluded that the valves failed by dezincification resulting from bimetallic galvanic corrosion. It is common in the valve industry to use components made of different alloys in the same valve, but this is not the best approach for all applications.
Book Chapter
Failure of Silicon Bronze Impeller from Dealloying Via Desiliconification
Available to PurchaseSeries: ASM Failure Analysis Case Histories
Volume: 3
Publisher: ASM International
Published: 01 December 2019
DOI: 10.31399/asm.fach.v03.c9001772
EISBN: 978-1-62708-241-9
... Abstract A cast silicon bronze (UNS C86700) impeller that had been severely corroded was submitted for failure analysis. The failed part was used to pump potable water, but service life and chlorine content of the water were unknown. The impeller displayed a Cu-rich red phase on its surfaces...
Abstract
A cast silicon bronze (UNS C86700) impeller that had been severely corroded was submitted for failure analysis. The failed part was used to pump potable water, but service life and chlorine content of the water were unknown. The impeller displayed a Cu-rich red phase on its surfaces and showed a pattern very similar to dezincification. Further investigation to determine the cause of damage using light microscopy and SEM-EDS techniques revealed that the microstructure consisted of multiple phases and that a Si-rich phase was being preferentially attacked, leading to increased porosity. After a thorough examination, it was concluded that the part had failed due to dealloying via desiliconification.
Image
Torsion fracture in an aluminum-silicon alloy (alloy 319-T5). Classic britt...
Available to Purchase
in Mechanisms and Appearances of Ductile and Brittle Fracture in Metals
> Failure Analysis and Prevention
Published: 01 January 2002
Fig. 52 Torsion fracture in an aluminum-silicon alloy (alloy 319-T5). Classic brittle torsion fracture on a plane at 45° to the axis of the cylinder. Hardness, 38 HRB; tensile strength, 179 MPa (26 ksi); total elongation, 0.5%. Source: Ref 42
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Macroscale brittle torsion fracture in an aluminum-silicon alloy (alloy A35...
Available to Purchase
in Mechanisms and Appearances of Ductile and Brittle Fracture in Metals
> Failure Analysis and Prevention
Published: 01 January 2002
Fig. 53 Macroscale brittle torsion fracture in an aluminum-silicon alloy (alloy A356 sand casting). Hardness, 38 HRB; tensile strength, 214 MPa (31 ksi); total elongation, 4%. Source: Ref 42
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Both halves of a silicon nitride bar broken in bending. The tensile surface...
Available to PurchasePublished: 01 January 2002
Fig. 4 Both halves of a silicon nitride bar broken in bending. The tensile surfaces are in contact with each other. The fracture origin appears to be a hole (pore) in the bottom piece, but the origin is really an inclusion, as seen on the top piece. Optical microscope; reflected light; picture
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Silicon nitride rod broken in uniaxial tension. Fracture origin is at the t...
Available to PurchasePublished: 01 January 2002
Fig. 5 Silicon nitride rod broken in uniaxial tension. Fracture origin is at the top of the image. Optical microscope; reflected light (direct illumination); picture width ∼5 mm
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Published: 01 January 2002
Fig. 6 Silicon nitride rod broken in uniaxial tension. The same rod shown in Fig. 5 . Fracture origin is at the top of the image. Optical microscope; reflected light (oblique illumination); picture width ∼5 mm
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Silicon nitride rod broken in uniaxial tension. Fracture origin is just to ...
Available to PurchasePublished: 01 January 2002
Fig. 15 Silicon nitride rod broken in uniaxial tension. Fracture origin is just to the left of the center of the rod. Optical microscope; reflected light; picture width ∼5 mm
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Silicon nitride rod broken in bending. Fracture origin is at the top of the...
Available to PurchasePublished: 01 January 2002
Fig. 16 Silicon nitride rod broken in bending. Fracture origin is at the top of the image. The horizontal line near the bottom of the image is the cantilever curl, typical of bending failure as the fracture approaches the compression side. Optical microscope; reflected light; picture width ∼5
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Fracture surface of silicon nitride with machining flaw as origin. Specimen...
Available to PurchasePublished: 01 January 2002
Fig. 26 Fracture surface of silicon nitride with machining flaw as origin. Specimen was tilted in the SEM showing the machined surface at the top and the fracture surface at the bottom. Machining flaw is aligned with grooves on the original surface. SEM; picture width ∼1 mm. Source: Ref 7
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Examples of strength-limiting defects in ceramics. (a) Silicon inclusion in...
Available to PurchasePublished: 01 January 2002
Fig. 29 Examples of strength-limiting defects in ceramics. (a) Silicon inclusion in reaction-bonded silicon nitride. (b) Powder agglomerate in sintered silicon carbide. (c) Machining damage in hot pressed silicon nitride. SEM; picture widths (a) ∼150 μm. (b) ∼300 μm, (c) ∼150 μm. Source: Ref
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Image
Silicon bronze contact-finger retainer that failed from SCC in shipboard se...
Available to PurchasePublished: 01 January 2002
Fig. 9 Silicon bronze contact-finger retainer that failed from SCC in shipboard service. (a) Overall view of retainer showing cracking in corner (arrow). (b) Specimen taken from failure region showing secondary cracks (arrows). Etched with equal parts NH 4 OH and H 2 O 2 . 250×
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Image
Average crater area vs. number of impacts for SN220M silicon nitride counte...
Available to PurchasePublished: 01 January 2002
Fig. 16 Average crater area vs. number of impacts for SN220M silicon nitride counterfaces impacted with a SN220M silicon nitride ball at varying humidities. Source: Ref 32
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Crater depth vs. number of impacts for GS-44 silicon nitride counterfaces o...
Available to PurchasePublished: 01 January 2002
Fig. 17 Crater depth vs. number of impacts for GS-44 silicon nitride counterfaces of varying surface finish impacted with a NBD-200 silicon nitride ball. Source: Ref 33
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Microvoid coalescence in an aluminum-silicon alloy (A380) loaded in tension...
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in Mechanisms and Appearances of Ductile and Brittle Fracture in Metals
> Failure Analysis and Prevention
Published: 01 January 2002
Fig. 17 Microvoid coalescence in an aluminum-silicon alloy (A380) loaded in tension. (a) Fracture surfaces consist of cleaved particles (i.e., silicon) and ridged fracture of the aluminum. 200×. (b) Higher-magnification (1440×) view of boxed region. (c) A fractured aluminum ligament surrounded
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Published: 01 January 2002
Fig. 25 Porosity in GMAW core-plated silicon steel laminations. 100×
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Peaks of an EDAX spectrum showing the presence of silicon, vanadium, lead, ...
Available to PurchasePublished: 01 December 1993
Fig. 12 Peaks of an EDAX spectrum showing the presence of silicon, vanadium, lead, and zinc
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Effect of silicon on the ferrite (α) to austenite (γ) transformation temper...
Available to PurchasePublished: 30 August 2021
Fig. 21 Effect of silicon on the ferrite (α) to austenite (γ) transformation temperature of unalloyed steel and cast iron
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in Fracture and Fractography of Elastomeric Materials
> Characterization and Failure Analysis of Plastics
Published: 15 May 2022
Fig. 27 Undamaged silicone tubing pulled to break
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