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process simulation

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Published: 01 June 2019
Fig. 14 Process block diagram for fatigue model used to simulate the fatigue behavior of the helical springs in compressors during start/stop testing More
Series: ASM Failure Analysis Case Histories
Volume: 3
Publisher: ASM International
Published: 01 December 2019
DOI: 10.31399/asm.fach.v03.c9001788
EISBN: 978-1-62708-241-9
...Simulation results and estimated die life cycles Table 1 Simulation results and estimated die life cycles Varying process parameter/die design feature Max von Mises stress, σ max , MPa Max principal strain, ε max Number of billets extruded (life cycles, N f ) Other simulation...
Series: ASM Failure Analysis Case Histories
Volume: 1
Publisher: ASM International
Published: 01 December 1992
DOI: 10.31399/asm.fach.v01.c9001021
EISBN: 978-1-62708-214-3
... system was simulated using software and used to process the fatigue test sequence. This process truncated real loadings in the same way that actual service loads would have been truncated in the aircraft. The resulting truncated load history was then used as input to a computer program. This program...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003558
EISBN: 978-1-62708-180-1
... Abstract This article focuses on the types of activities required for the resolution of wear problems. These include examining and characterizing the tribosystem; characterizing and modeling the wear process; obtaining and evaluating wear data; and evaluating and verifying the solution...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003523
EISBN: 978-1-62708-180-1
... be a physical, mathematical, or logical representation of a physical system or process. accident reconstruction failure analysis modeling FAILURE ANALYSIS is generally defined as the investigation and analysis of parts or structures that have failed or appeared to have failed to perform...
Series: ASM Failure Analysis Case Histories
Volume: 3
Publisher: ASM International
Published: 01 December 2019
DOI: 10.31399/asm.fach.v03.c9001771
EISBN: 978-1-62708-241-9
... International , 2002 , p 289 – 311 . 10.31399/asm.hb.v11.a0003517 • Mason P. , Engstrom A. , Agren J. and Hallstrom S. , Simulation of Diffusion in Surface and Interface Reactions , Metals Process Simulation , Vol 22B , ASM Handbook , Furrer D.U. and Semiatin S.L...
Series: ASM Failure Analysis Case Histories
Volume: 1
Publisher: ASM International
Published: 01 December 1992
DOI: 10.31399/asm.fach.v01.c9001056
EISBN: 978-1-62708-214-3
...” conditions using fracture mechanics and thermal fatigue simulation tests. Failure analysis indicated that cracking had been initiated by thermal fatigue. Data from the analysis were used in making the leak-before-break predictions. It was determined that the cracks could grow to two-thirds...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006801
EISBN: 978-1-62708-329-4
... for trial-and-error troubleshooting on the shop floor. Simulation can accurately predict forming strains as long as the user understands the forming process and proper material properties are incorporated. Most commercially available simulation software packages allow the user to input FLCs for metals under...
Series: ASM Failure Analysis Case Histories
Volume: 1
Publisher: ASM International
Published: 01 December 1992
DOI: 10.31399/asm.fach.v01.c9001067
EISBN: 978-1-62708-214-3
... into the base metal and weld. Severe branching of the cracks characteristic of stress-corrosion cracking was observed. Microexamination revealed that crack propagation was transgranular further supporting the possibility of stress-corrosion cracking. Simulation tests carried out in the vessel confirmed...
Series: ASM Failure Analysis Case Histories
Volume: 1
Publisher: ASM International
Published: 01 December 1992
DOI: 10.31399/asm.fach.v01.c9001094
EISBN: 978-1-62708-214-3
... embrittlement tests ruled out hydrogen ingress from the manufacturing processes. The fact that several aqueous environments simulated the field failure suggested possible hydrogen entry from environmental reactions. Specific steps for the hydrogen ingress are beyond the scope of this discussion...
Series: ASM Failure Analysis Case Histories
Volume: 1
Publisher: ASM International
Published: 01 December 1992
DOI: 10.31399/asm.fach.v01.c9001109
EISBN: 978-1-62708-214-3
... Abstract Grate bars in the traveling grate indurators in several taconite processing units suffered excessive corrosion following a conversion from acid to fluxed pellet production procedures. The campaign life of the HH grade cast stainless steel bars was reduced from more than 7 years...
Series: ASM Failure Analysis Case Histories
Volume: 1
Publisher: ASM International
Published: 01 December 1992
DOI: 10.31399/asm.fach.v01.c9001046
EISBN: 978-1-62708-214-3
... Abstract The thin plates within a type 309 stainless steel chlorinated solvent combustion preheater/heat exchanger designed to process fumes from a solvent coating process showed severe corrosion within 6 months of service. Within a year corrosion had produced holes in the plates, allowing...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.process.c9001522
EISBN: 978-1-62708-235-8
... analyzed failures, studied the parts, simulated the process, tested mechanical properties, and made nondestructive evaluations and metallurgical examinations. Mechanical tests on both thick and thin sections of the forward housing assembly revealed that the tensile properties were well below the allowable...
Series: ASM Handbook
Volume: 11
Publisher: ASM International
Published: 15 January 2021
DOI: 10.31399/asm.hb.v11.a0006772
EISBN: 978-1-62708-295-2
... and reconstruction is based on the physical evidence. Fig. 1 Collapse of a crane Throughout the investigation, the investigator is likely to formulate thoughts as to “how” and “why” the accident occurred. The investigator should keep an open mind throughout the information-gathering process...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003520
EISBN: 978-1-62708-180-1
... metallographic examination microfractography process simulation visual examination X-ray techniques FAILURES may be caused by any of the following factors or combinations of factors: Design shortcomings Material imperfections due to faulty processing or fabrication Overloading and other...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003553
EISBN: 978-1-62708-180-1
... microscopic examination precipitation-hardening stainless steel sampling simulated-service tests stress concentration stress-corrosion cracking susceptibility titanium alloys welding STRESS-CORROSION CRACKING (SCC) is a failure process that occurs because of the simultaneous presence of tensile...
Series: ASM Failure Analysis Case Histories
Volume: 2
Publisher: ASM International
Published: 01 December 1993
DOI: 10.31399/asm.fach.v02.c9001347
EISBN: 978-1-62708-215-0
... at a storage facility in which butadiene is transferred from large storage tanks to railroad tank cars, a routine process for the approximately 45454-kg (100,000-lb) railroad cars with approximately a 126800 1 (33,500 gal) capacity (127 m 3 , or 4,480 ft 3 ). The butadiene is maintained in the tanks at about...
Series: ASM Failure Analysis Case Histories
Volume: 3
Publisher: ASM International
Published: 01 December 2019
DOI: 10.31399/asm.fach.v03.c9001781
EISBN: 978-1-62708-241-9
... of 0.001/s. (We deduced that the aluminum alloy could be A360.0) Fig. 4 Experimental setup for the structural testing. The load was applied vertically to simulate the bending of the club for maximum stress analysis at the failure location Fig. 6 (a) SEM image of the subject club...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003546
EISBN: 978-1-62708-180-1
... Abstract Thermomechanical fatigue (TMF) refers to the process of fatigue damage under simultaneous changes in temperature and mechanical strain. This article reviews the process of TMF with a practical example of life assessment. It describes TMF damages caused due to two possible types...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003503
EISBN: 978-1-62708-180-1
... Abstract This article describes the methodology for performing a failure modes and effects analysis (FMEA). It explains the methodology with the help of a hot water heater and provides a discussion on the role of FMEA in the design process. The article presents the analysis procedures and shows...