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Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.process.c9001522
EISBN: 978-1-62708-235-8
...Abstract Abstract In the EMD-2 Joint Directed Attack Munition (JDAM), the A357 aluminum alloy housing had been redesigned and cast via permanent mold casting, but did not meet the design strength requirements of the previous design. Mechanical tests on thick and thin sections of the forward...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.homegoods.c0090457
EISBN: 978-1-62708-222-8
... to secure a metal slide on an older design, whereas newer components showed no signs of failure. The latch assembly components were injection molded from an unfilled commercial grade of a polyacetal copolymer. Investigation of failed parts (including visual inspection, a specially designed proof load test...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003508
EISBN: 978-1-62708-180-1
... molds. It presents the international classification of common casting defects in a tabular form. austenitic steels cast aluminum alloys cast iron casting casting defects casting design castings centrifugal casting corrosion-resistant castings discontinuities ductile iron gravity die...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.modes.c0090463
EISBN: 978-1-62708-234-1
.... The housing had been injection molded from a commercially available, medium-viscosity grade of PC, formulated with an ultraviolet stabilizer. In addition to the PC housing, the design of the switch included an external protective zinc component installed with a snap-fit and two retained copper press-fit...
Series: ASM Failure Analysis Case Histories
Volume: 2
Publisher: ASM International
Published: 01 December 1993
DOI: 10.31399/asm.fach.v02.c9001378
EISBN: 978-1-62708-215-0
...Abstract Abstract Two 38 mm (1.5 in.) diam threaded stud bolts that were part of a steel mold die assembly from a plastics molding operation were examined to determine their serviceability. Chemical analysis showed the material to be a plain carbon steel that approximated 1045. Visual...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006831
EISBN: 978-1-62708-329-4
... Iron Penetration in Sand Molds, Part I: Physics of Penetration Defects and Penetration Model, Paper 96-206 , AFS Trans. , Vol 104 , 1996 13. Schey J.A. , Introduction to Manufacturing Processes , 2nd ed. , McGraw-Hill , 1987 14. Piwonka T. , Design for Casting, Materials...
Series: ASM Failure Analysis Case Histories
Volume: 3
Publisher: ASM International
Published: 01 December 2019
DOI: 10.31399/asm.fach.v03.c9001852
EISBN: 978-1-62708-241-9
.... With the help of finite element modeling, they analyzed the material as well as the design and in-service application of the mold. They discovered that overconstraining the mold, while it was in service, caused excessive thermal stresses which accelerated crack initiation and propagation. Investigators also...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.modes.c9001593
EISBN: 978-1-62708-234-1
... indicating low cycle fatigue associated with cyclic temperature changes from normal service. The design of the part and the material selection were significant contributing factors because of stresses induced during molding, physical aging of the amorphous polysulfone resin, and the substantial differential...
Series: ASM Failure Analysis Case Histories
Volume: 2
Publisher: ASM International
Published: 01 December 1993
DOI: 10.31399/asm.fach.v02.c9001284
EISBN: 978-1-62708-215-0
... on the stock riser revealed the presence of cold shuts at the same site in all specimens. It was recommended that all risers be thoroughly inspected and that the bow company work with their die casting shop to design a mold with acceptable filling characteristics. Casting defects Cracking (fracturing...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.9781627083294
EISBN: 978-1-62708-329-4
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003525
EISBN: 978-1-62708-180-1
... contributed to the failure. All of the factors that affect the performance of a plastic component can be classified into one of four categories: material, design, processing, and service conditions ( Ref 1 ). These factors do not act independently on the component but instead act in concert to determine...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.auto.c0090451
EISBN: 978-1-62708-218-1
..., without significant signs of ductility. The examination also revealed design features, including relatively sharp corners and nonuniform wall thicknesses, that appeared to have likely induced molded-in stress within the plastic jacket. The fracture surfaces were further inspected using SEM...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006818
EISBN: 978-1-62708-329-4
... to the edge, also contributed to cracking. Temper color was observed on the crack walls. Fig. 4 Fixture made from AISI O1 tool steel that cracked during oil quenching. This design is poor for liquid quenching. A nick in the fillet region helped to initiate cracking. Original magnification: 0.75...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0001814
EISBN: 978-1-62708-180-1
... in cold-working and hot-working applications. It reviews problems introduced during mechanical design, materials selection, machining, heat treating, finish grinding, and tool and die operation. The brittle fracture of rehardened high-speed steels is also considered. Finally, failures due to seams or laps...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006835
EISBN: 978-1-62708-329-4
... for Design, Chap. 6 , Handbook of Materials Selection , John Wiley & Sons , 2002 • Forging of Aluminum Alloys , Metalworking: Bulk Forming , Vol 14A , ASM Handbook , ASM International , 2005 , p 299 – 312 10.31399/asm.hb.v14a.a0003996 • Forging of Copper and Copper Alloys...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006800
EISBN: 978-1-62708-329-4
...Abstract Abstract Materials selection is closely related to the objectives of failure analysis and prevention. This article briefly reviews the general aspects of materials selection as a concern in both proactive failure prevention during design and as a possible root cause of failed parts...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003501
EISBN: 978-1-62708-180-1
..., stainless steel, age-hardening aluminum alloys, etc.), its general product form (e.g., wrought, cast, powder metallurgy, etc.), and the processing method (e.g., forged, die cast, injection molded, etc.). All of these factors must be considered when the shape of a part is defined during configuration design...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003507
EISBN: 978-1-62708-180-1
..., extrusion, straightening, sizing, etc.). These metalworking operations have a two-fold purpose. First, they are obviously designed to produce parts with the desired configuration. Secondly, metalworking can develop a final shape with internal soundness and improved mechanical properties by: Improved...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.aero.c9001491
EISBN: 978-1-62708-217-4
.... The potential failure modes are as follows. Possible Causes of Failure 1. Wrinkles and/or Secondary Shear Lines 2. Deficient Silica Phenolic Laminate Properties 3. Nozzle Insulator Structural Design Deficiency 4. Tape Angle Change 5. Deficiency Introduced by Process Changes A. Specifications...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.process.c0048782
EISBN: 978-1-62708-235-8
..., ruptured after about 3 years of service, launching the body of the vessel into a neighboring house. The accumulator was used in a plastic molding operation and operated at a pressure of 827 kPa (120 psi), dropping to 780 kPa (113 psi) during the injection cycle. It was designed for 1035-kPa (150-psi...