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Image
Published: 15 May 2022
Fig. 50 Schematic drawing of the PolyJet additive manufacturing process. UV, ultraviolet More
Image
Published: 30 August 2021
Fig. 13 Images of 17-4 PH stainless steel. (a) Metal additive manufacturing process. (b) Wrought product. Original magnification of both: 200× More
Image
Published: 30 August 2021
Fig. 1 Power ( P ) and velocity ( V ) in metal additive manufacturing processes by powder-bed fusion, wire-feed electron beam, and directed-energy (laser) deposition processes. Source: Ref 5 More
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Published: 30 August 2021
Fig. 7 Generic illustration of a metal additive manufacturing wire-feed process. EB, electron beam. Source: Ref 3 More
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Published: 15 May 2022
Fig. 49 Schematic drawing of the digital light processing additive manufacturing process. UV, ultraviolet More
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Published: 15 May 2022
Fig. 39 Examples of products manufactured using the multishot molding process, using four different plastic materials More
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Published: 15 May 2022
Fig. 41 Examples of parts manufactured with the microinjection molding process. Photo courtesy of Isometric Micro Molding More
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Published: 30 August 2021
Fig. 21 Fracture surface of a tool steel processed by metal additive manufacturing. (a) Macro. (b) Edge More
Book Chapter

By Xian Jie Zhang
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.marine.c9001523
EISBN: 978-1-62708-227-3
... failure; fatigue fracture; and, environmentally-assisted cracking. Testing indicated overload failure was the cause. Remedial actions were taken to improve the fracture properties of the deck socket. A modified manufacturing process was developed involving milling and cutting instead of coining to round...
Series: ASM Failure Analysis Case Histories
Volume: 2
Publisher: ASM International
Published: 01 December 1993
DOI: 10.31399/asm.fach.v02.c9001391
EISBN: 978-1-62708-215-0
... Abstract Several surface-mount chip resistor assemblies failed during monthly thermal shock testing and in the field. The resistor exhibited a failure mode characterized by a rise in resistance out of tolerance for the system. Representative samples from each step in the manufacturing process...
Book Chapter

By Edward C. Lochanski
Series: ASM Failure Analysis Case Histories
Volume: 2
Publisher: ASM International
Published: 01 December 1993
DOI: 10.31399/asm.fach.v02.c9001286
EISBN: 978-1-62708-215-0
... by x-ray diffraction. The results indicated that the stamped brake discs had failed by fatigue caused by a tensile residual stress pattern in the fillet. The residual stress pattern was attributed to the change in manufacturing process from casting to stamping. Use of a manufacturing process...
Series: ASM Failure Analysis Case Histories
Volume: 1
Publisher: ASM International
Published: 01 December 1992
DOI: 10.31399/asm.fach.v01.c9001054
EISBN: 978-1-62708-214-3
... comprised circular cylinders fabricated by plating a thin layer of silver on each of the contact surfaces (uranium and stainless steel) and pressing the parts together at elevated temperature to solid-state bond the two silver surfaces. The manufacturing process produced a high level of residual stress...
Book Chapter

By Vishu Shah
Series: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006916
EISBN: 978-1-62708-395-9
... Abstract This article focuses on manufacturing-related failures of injection-molded plastic parts, although the concepts apply to all plastic manufacturing processes It provides detailed examples of failures due to improper material handling, drying, mixing of additives, and molecular packing...
Book Chapter

Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.marine.c0091036
EISBN: 978-1-62708-227-3
..., and prior hydrogen charging that occurred during manufacturing. The probable source of charging was the electroplating, although postplating baking was reportedly performed as well. Recommendations included examining the manufacturing process in detail. Cap screws Electroplating Intergranular...
Series: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006935
EISBN: 978-1-62708-395-9
... Abstract Manufacturing process selection is a critical step in plastic product design. The article provides an overview of the functional requirements that a part must fulfil before process selection is attempted. A brief discussion on the effects of individual thermoplastic and thermosetting...
Book Chapter

By George F. Vander Voort
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006818
EISBN: 978-1-62708-329-4
... Abstract This article discusses failure mechanisms in tool and die materials that are very important to nearly all manufacturing processes. It is primarily devoted to failures of tool steels used in cold working and hot working applications. The processes involved in the analysis of tool...
Book Chapter

By Mark T. MacLean-Blevins, Eric R. Larson
Series: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006927
EISBN: 978-1-62708-395-9
... Abstract This article provides background information needed by design engineers to create part designs optimized for plastics and plastic manufacturing processes. It describes the four essential elements of plastic part development, namely, material, process, tooling, and design, and provides...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.aero.c0046022
EISBN: 978-1-62708-217-4
... was acceptable so rosettes found in the microstructure are believed to have been nondamaging. Had they contributed to the failure, the ductility would have been very low. The recommendations included inspection for cracks and revising the manufacturing process to include a fluorescent liquid-penetrant inspection...
Book Chapter

By Y. Wang, M. Hadfield
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003564
EISBN: 978-1-62708-180-1
... Abstract Rolling-contact fatigue (RCF) is a surface damage process due to the repeated application of stresses when the surfaces of two bodies roll on each other. This article briefly describes the various surface cracks caused by manufacturing processing faults or blunt impact loads on ceramic...
Book Chapter

Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.modes.c0006417
EISBN: 978-1-62708-234-1
... the possibility of inhibitor buildup and the eventual clogging of the hole. A change in the manufacturing process to include a cadmium plating on the hole inside surface was recommended. This was to be accomplished in accordance with MIL specification QQ-P-416, Type II, Class 1. A material change to 300-series...