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liquid composite molding

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Series: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006864
EISBN: 978-1-62708-395-9
... Abstract This article discusses technologies focused on processing plastic materials or producing direct tools used in plastics processing. The article focuses on extrusion and injection molding, covering applications, materials and their properties, equipment, processing details, part design...
Series: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006849
EISBN: 978-1-62708-395-9
... illustrate the value of TGA as an analytical instrument for characterizing polymers. Figure 28 shows the composition of nylon 6/6 lightly modified with molybdenum disulfide. Figure 29 depicts the moisture versus resin-glass content in a nylon molding compound. Figure 30 illustrates the differential...
Series: ASM Failure Analysis Case Histories
Volume: 1
Publisher: ASM International
Published: 01 December 1992
DOI: 10.31399/asm.fach.v01.c9001062
EISBN: 978-1-62708-214-3
... and Results To investigate the cause of the failure, several experiments were conducted in the laboratory. Table 1 shows the chemical composition of the materials examined. Steels A to D were cast in a mold of 200 mm (8 in.) in diameter ( Fig. 3a ). Chemical composition of materials examined and mold...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006831
EISBN: 978-1-62708-329-4
... structures, hard spots that interfere with machinability, and the formation of chill carbide, intercellular carbides, and inverse chill. Pouring Gray Iron The act of pouring liquid gray iron into a mold is required to produce a casting and, as such, is no different than any other cast metal. This act...
Series: ASM Failure Analysis Case Histories
Volume: 3
Publisher: ASM International
Published: 01 December 2019
DOI: 10.31399/asm.fach.v03.c9001836
EISBN: 978-1-62708-241-9
... in the temperature range 1050–1200 °C as the enriched phase becomes liquid over 1090 °C. In order to decrease the cracks ratio, it is necessary to strictly control the heating temperature during bending. The effect of copper from chemical composition is debatable as cracks are formed randomly at the extrados...
Series: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006932
EISBN: 978-1-62708-395-9
... are given in Table 4 . Thermal stresses are obviously higher in the PSU composite than in the epoxy (EP) composite. This is because the volume contraction of PSU is higher than that of EP ( Table 3 ). The laminates are molded at pressures from 0.34 to 3.4 MPa (0.05 to 0.5 ksi). In high-pressure molding...
Series: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006916
EISBN: 978-1-62708-395-9
... and orientation. It also presents examples of failures stemming from material degradation improper use of metal inserts, weak weld lines, insufficient curing of thermosets, and inadequate mixing and impregnation in the case of thermoset composites. injection molding manufacturing-related failures...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003508
EISBN: 978-1-62708-180-1
... contain hot metal, and the metal must remain liquid until after the casting has been adequately fed and has solidified. Where possible, it is generally good practice to gate through a riser into the casting, causing the riser to be the last portion of the mold to be filled. Risers that are located...
Series: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.9781627083959
EISBN: 978-1-62708-395-9
Series: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006933
EISBN: 978-1-62708-395-9
... analyses are performed on metal and plastic materials center primarily on the techniques used to evaluate the composition and structure of the material. Unlike metals, polymers have a molecular structure that includes characteristics such as polymer functional groups, molecular weight, molecular weight...
Series: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006935
EISBN: 978-1-62708-395-9
... and tend to line up in the direction of flow. Molecules in thermoplastic polymers are much longer than those in the unreacted liquid resin precursors to thermosets. The orientation effect in thermoplastics melt flow, such as occurs in injection molding, is much greater than that which occurs...
Series: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006915
EISBN: 978-1-62708-395-9
..., and addresses related considerations such as melt viscosity and melt strength, crystallization, orientation, die swell, melt fracture, shrinkage, molded-in stress, and polymer degradation. composition elastic modulus engineering plastics polymer properties polymer structure shear rate...
Series: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006923
EISBN: 978-1-62708-395-9
... Abstract This article discusses the thermal properties of engineering plastics and elastomers with respect to chemical composition, chain configuration, and base polymer conformation as determined by thermal analysis. It describes the processing of base polymers with or without additives...
Series: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006913
EISBN: 978-1-62708-395-9
... with simple test electrodes. Specimens may be molded, cast, or cut from flat sheet or plate. The standard electrode configurations used for different dielectric strength tests of insulating materials are listed in Table 1 . Any of these widely used test methods developed and published by the ASTM...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003525
EISBN: 978-1-62708-180-1
... center on the techniques used to evaluate the composition and structure of the material. Unlike metals, polymers have a molecular structure that includes characteristics such as molecular weight, crystallinity, and orientation, and this has a significant impact on the properties of the molded article...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.conag.c9001200
EISBN: 978-1-62708-221-1
... in a basic mass of pearlite with little ferrite. But the thin-walled part showed a structure of dendrites of precipitated primary solid solution grains with pearlitic-ferritic structure and a residual liquid phase with granular graphite in the ferritic matrix. The structure was formed by undercooling...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.chem.c9001718
EISBN: 978-1-62708-220-4
... severe form of erosion corrosion. Cavitation damage to the protective oxide film caused the zirconium to lose its normally outstanding corrosion resistance. The root cause of the impeller failure is most likely the introduction of excessive air into the pump due to low liquid level, a bad seal...
Series: ASM Handbook
Volume: 11B
Publisher: ASM International
Published: 15 May 2022
DOI: 10.31399/asm.hb.v11B.a0006925
EISBN: 978-1-62708-395-9
.... For example, cross linking can be used to produce high-performance composite matrices that can be molded as thermoplastics and subsequently cross linked to produce varying degrees of thermosetting properties. Similarly, elastomers or rubbers can use different degrees of cross linking to vary the properties...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006835
EISBN: 978-1-62708-329-4
... by the solidifying metal as they try to escape from the liquid and semisolid metal Small crevices in the mold walls, which cause the metal to tear during the stripping operation Spatter during pouring, which produces globs of metal that solidify on the mold walls and ultimately become embedded in the surface...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.9781627083294
EISBN: 978-1-62708-329-4