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induction heating coils

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Series: ASM Failure Analysis Case Histories
Volume: 3
Publisher: ASM International
Published: 01 December 2019
DOI: 10.31399/asm.fach.v03.c9001836
EISBN: 978-1-62708-241-9
... during the forming operation ( Fig. 7 ). Fig. 7 Cu/Cu-alloys used during JCOE forming Induction Coil in Bending There is a far remote possibility of copper entrapment from the copper induction coil used for heating during bending. Approximately ~25 mm distance is maintained between...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.steel.c9001598
EISBN: 978-1-62708-232-7
... cumulative service at elevated temperature. A recommendation was made to implement a support for the conical section of the CIM and to increase the wall thickness of the drain tube. Thus, the possibility of drain tube misalignment in the induction coils and localized over heating will be minimized...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.modes.c9001502
EISBN: 978-1-62708-234-1
... was activated by a nonfunctioning induction hardening coil that did not or was not allowed to harden the midprofile of several teeth. Hardness Induction hardening Mining Motor trucks Spur gears 4147H UNS H41470 Heat treating-related failures Spalling wear A portion of two large spur tooth...
Series: ASM Failure Analysis Case Histories
Volume: 3
Publisher: ASM International
Published: 01 December 2019
DOI: 10.31399/asm.fach.v03.c9001838
EISBN: 978-1-62708-241-9
.... pipe hot cracking grain boundary segregation stainless steel tear ridges melt bridging microfractography induction heating frequency X6CrNiMoTi17-12-2 (titanium-stabilized austenitic stainless steel) UNS S31635 Introduction Large austenitic stainless steel piping used for manifolds...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.conag.c0047392
EISBN: 978-1-62708-221-1
... induction coil was used to encompass the region of the weld and the adjacent hardened HAZ, thus avoiding the need to dismantle the arm, which would have been required for furnace heat treatment. As a result of tempering, there were no additional failures. Analysis of these castings revealed...
Series: ASM Failure Analysis Case Histories
Volume: 2
Publisher: ASM International
Published: 01 December 1993
DOI: 10.31399/asm.fach.v02.c9001302
EISBN: 978-1-62708-215-0
... if the temperature of the blank is below about 1149 °C (2100 °F). Such blanks are also set aside, but can be re-inserted into the heating line after cooling. This forging was made in two steps. After the blank left the induction coil, it dropped through a chute and an operator placed it in a hammer forge...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.design.c9001578
EISBN: 978-1-62708-233-4
... An induction furnace in a steel mill was used to heat and diffuse galvanize (zinc) into the steel strips. A loud, high pitch frequency would radiate from the steel plate during the induction heating process. When the sound began, vertical stripes would also appear on the plating. The stripes on the galvanized...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006816
EISBN: 978-1-62708-329-4
... heating are common causes of problems in induction hardening. Many times, a component is overheated on the surface while trying to increase the depth of the heat-affected area. Other reasons are coils that are not shaped for the specific component or a wrong setup of the induction equipment. Figure 11...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.process.c9001595
EISBN: 978-1-62708-235-8
... Abstract Hardenability evaluation is typically applied to heat treatment process control, but can also augment standard metallurgical failure analysis techniques for steel components. A comprehensive understanding of steel hardenability is an essential complement to the skills...
Series: ASM Handbook
Volume: 11
Publisher: ASM International
Published: 15 January 2021
DOI: 10.31399/asm.hb.v11.a0006764
EISBN: 978-1-62708-295-2
... input, and high-resolution instrument. IR systems are sensitive to surface emissivity. Rapid examination of large areas. Can be adapted to production inspections Circuit board solder joints, solar cells, heat-transfer equipment, metals, composites, concrete Sonic IR/vibro-thermography, inductive IR...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003533
EISBN: 978-1-62708-180-1
... monolayers of atoms can quickly result, producing a conductive layer across the entire surface of the sample. The heating is usually achieved in a wire filament by passing an electric current through it or, in a small metal sample, by using a levitation induction coil. Carbon evaporation is also possible...
Series: ASM Handbook
Volume: 11
Publisher: ASM International
Published: 15 January 2021
DOI: 10.31399/asm.hb.v11.a0006769
EISBN: 978-1-62708-295-2
... achieved in a wire filament by passing an electric current through it or, in a small metal sample, by using a levitation induction coil. Carbon evaporation is also possible using a slightly modified process. In this instance, a carbon filament is placed between two electrodes in the vacuum chamber...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006830
EISBN: 978-1-62708-329-4
... machining, defective welds, residual welding stresses, misalignment, and improper and insufficient lubrication are all common and critical causes of lifting-equipment failures. Metallurgically, the most common cause of failures is improper heat treatment. Quench cracks and residual heat treatment or weld...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003528
EISBN: 978-1-62708-180-1
... on measurement validation. The article also provides information on stress-corrosion cracking and corrosion fatigue. The importance of residual stress in fatigue is described with examples. The article explains the effects of heat treatment and manufacturing processes on residual stress. It concludes...
Series: ASM Handbook
Volume: 11
Publisher: ASM International
Published: 15 January 2021
DOI: 10.31399/asm.hb.v11.a0006768
EISBN: 978-1-62708-295-2
... corrosion) Experience cyclic loading in service (mechanical or thermal fatigue) May have been subject to improper processing on manufacture (shot peening, grinding, milling, etc.) May have been subject to inappropriate heat treatment (stress relief, induction hardening, service temperature, thermal...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003554
EISBN: 978-1-62708-180-1
...-induced embrittlement of leaded or lead-contaminated steels. These failures included: Radial cracking of a gear during an induction heating operation to harden the teeth Failure of leaded steel dies Failure of shafts during warm punch straightening after heat treatment Failure...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003573
EISBN: 978-1-62708-180-1
...; the valve spring may have broken because corrosion had weakened it. The spring may have had insufficient strength and taken a set, allowing the valve to drop into the path of the piston, or the engine may have been raced beyond its revolutions per minute limit many times, causing coil clash and subsequent...
Series: ASM Handbook
Volume: 11
Publisher: ASM International
Published: 15 January 2021
DOI: 10.31399/asm.hb.v11.a0006797
EISBN: 978-1-62708-295-2
... strength and taken a set, allowing the valve to drop into the path of the piston, or the engine may have been raced beyond its revolutions per minute limit many times, causing coil clash and subsequent fatigue fracture of the spring. Without careful consideration of all the evidence, the failure analyst...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006831
EISBN: 978-1-62708-329-4
... operations. Secondary operations such as heat treating, machining, coating, and joining can present conditions that may cause the casting to fail. These issues are left to other articles in this Volume to address. This article is dedicated to those issues related to failures caused by production and intended...
Series: ASM Handbook
Volume: 11
Publisher: ASM International
Published: 15 January 2021
DOI: 10.31399/asm.hb.v11.a0006786
EISBN: 978-1-62708-295-2
... occurred as a result of lead-induced embrittlement of leaded or lead-contaminated steels. These failures included: Radial cracking of a gear during an induction heating operation to harden the teeth Failure of leaded steel dies Failure of shafts during warm punch straightening after heat...