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induction coils

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Published: 01 December 2019
Fig. 8 Induction coil of copper More
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.steel.c9001598
EISBN: 978-1-62708-232-7
... cumulative service at elevated temperature. A recommendation was made to implement a support for the conical section of the CIM and to increase the wall thickness of the drain tube. Thus, the possibility of drain tube misalignment in the induction coils and localized over heating will be minimized...
Series: ASM Failure Analysis Case Histories
Volume: 3
Publisher: ASM International
Published: 01 December 2019
DOI: 10.31399/asm.fach.v03.c9001836
EISBN: 978-1-62708-241-9
.../Copper Alloys There are three prominent possibilities of copper entrapment in steel, plates, and pipe manufacturing as shown in Fig. 5 : Copper molds used during continuous casting stage During pipe manufacturing at JCOE Induction coil used in hot induction bending (HIB) Fig. 5...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.modes.c9001502
EISBN: 978-1-62708-234-1
... was activated by a nonfunctioning induction hardening coil that did not or was not allowed to harden the midprofile of several teeth. Hardness Induction hardening Mining Motor trucks Spur gears 4147H UNS H41470 Heat treating-related failures Spalling wear A portion of two large spur tooth...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.modes.c0091690
EISBN: 978-1-62708-234-1
... using copper alloy C23000 (red brass, 85Cu-15Zn), began subjecting the crimped ferrules to a stress-relief anneal using an induction coil, and made long-range plans to change to plated steel ferrules. ...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.conag.c0047392
EISBN: 978-1-62708-221-1
... induction coil was used to encompass the region of the weld and the adjacent hardened HAZ, thus avoiding the need to dismantle the arm, which would have been required for furnace heat treatment. As a result of tempering, there were no additional failures. Analysis of these castings revealed...
Series: ASM Failure Analysis Case Histories
Volume: 3
Publisher: ASM International
Published: 01 December 2019
DOI: 10.31399/asm.fach.v03.c9001838
EISBN: 978-1-62708-241-9
... or an induction coil, at temperatures well below the melting point of the alloy. In austenitic stainless steels, the melting of these grain boundary films can start at temperatures as low as 900 °C [ 4 ]. Materials Testing Results Chemical Composition The chemical composition of the investigated steel...
Series: ASM Failure Analysis Case Histories
Volume: 2
Publisher: ASM International
Published: 01 December 1993
DOI: 10.31399/asm.fach.v02.c9001302
EISBN: 978-1-62708-215-0
... if the temperature of the blank is below about 1149 °C (2100 °F). Such blanks are also set aside, but can be re-inserted into the heating line after cooling. This forging was made in two steps. After the blank left the induction coil, it dropped through a chute and an operator placed it in a hammer forge...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.design.c9001578
EISBN: 978-1-62708-233-4
... strips caused the steel to be rejected. An FFT analyzer was set up to determine the frequency of the sound, the vibration frequency of the induction furnace, and the frequency of the current being supplied to the induction coils. In all three cases the frequency was 7250 cycles/s. Since the plate...
Series: ASM Handbook
Volume: 11
Publisher: ASM International
Published: 15 January 2021
DOI: 10.31399/asm.hb.v11.a0006764
EISBN: 978-1-62708-295-2
... that establishes an electromagnetic field around the coil. This primary field causes eddy currents to flow in the part as a result of electromagnetic induction. The eddy currents are affected by all characteristics (conductivity, permeability, thickness, flaws, and geometry) of the part. Fig. 8 General...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003533
EISBN: 978-1-62708-180-1
... monolayers of atoms can quickly result, producing a conductive layer across the entire surface of the sample. The heating is usually achieved in a wire filament by passing an electric current through it or, in a small metal sample, by using a levitation induction coil. Carbon evaporation is also possible...
Series: ASM Handbook
Volume: 11
Publisher: ASM International
Published: 15 January 2021
DOI: 10.31399/asm.hb.v11.a0006769
EISBN: 978-1-62708-295-2
... achieved in a wire filament by passing an electric current through it or, in a small metal sample, by using a levitation induction coil. Carbon evaporation is also possible using a slightly modified process. In this instance, a carbon filament is placed between two electrodes in the vacuum chamber...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.process.c9001595
EISBN: 978-1-62708-235-8
... occurred via hydrogen embrittlement during a nickel plating process after quenching, tempering, and coiling. The spring had a lower than average calculated D I of 96.5 mm (3.8 in.) with a grain size of 7, but it had an elevated surface hardness because the carbon content was at the high-end...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006816
EISBN: 978-1-62708-329-4
... heating are common causes of problems in induction hardening. Many times, a component is overheated on the surface while trying to increase the depth of the heat-affected area. Other reasons are coils that are not shaped for the specific component or a wrong setup of the induction equipment. Figure 11...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006830
EISBN: 978-1-62708-329-4
... used for such applications. Materials for Miscellaneous Lifting Equipment Lifting booms, coil hooks, lugs and rings, boxes and containers, trunnions, and miscellaneous attachments are generally made of either normalized or quenched-and-tempered fully killed fine-grained steels. For equipment...
Series: ASM Handbook
Volume: 11
Publisher: ASM International
Published: 15 January 2021
DOI: 10.31399/asm.hb.v11.a0006761
EISBN: 978-1-62708-295-2
..., and the impact device rebounds away from the test surface according to the hardness and elasticity of the material. An electronic induction coil measures the velocity of the impact device before and after it contacts the sample. The portable nature of these testers allows for fast, reliable hardness testing...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003528
EISBN: 978-1-62708-180-1
... relief, induction hardening, service temperature, thermal strains, etc.) X-Ray Diffraction Theory and Residual Stress Measurement The XRD technique uses the distance between crystallographic planes, that is, d -spacing, as a strain gage. This method can only be applied to crystalline...
Series: ASM Handbook
Volume: 11
Publisher: ASM International
Published: 15 January 2021
DOI: 10.31399/asm.hb.v11.a0006768
EISBN: 978-1-62708-295-2
... corrosion) Experience cyclic loading in service (mechanical or thermal fatigue) May have been subject to improper processing on manufacture (shot peening, grinding, milling, etc.) May have been subject to inappropriate heat treatment (stress relief, induction hardening, service temperature, thermal...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003554
EISBN: 978-1-62708-180-1
..., atypical rupture of a rupture disc. (b) SEM fractograph of a failed rupture disc, showing intergranular crack propagation. 554×. Source: Ref 11 Carbon or Alloy Steel and Tin Spacecraft separation springs were cold coiled from 13 mm (0.5 in.) 9254 alloy steel high-strength rod ( Ref 12...
Series: ASM Handbook
Volume: 11
Publisher: ASM International
Published: 15 January 2021
DOI: 10.31399/asm.hb.v11.a0006786
EISBN: 978-1-62708-295-2
... similar to (b) at higher magnification. (a, b) Original magnification: 554×. (c) Original magnification: 1953×. Source: Ref 11 Carbon or Alloy Steel and Tin Spacecraft separation springs were cold coiled from 13 mm (0.5 in.) 9254 alloy steel high-strength rod ( Ref 12 ). The springs were...