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hot mill defects

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Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.usage.c9001608
EISBN: 978-1-62708-236-5
..., including the purchasing specifications and observations and photographs taken during surveys enroute. A frequent conclusion of such investigations is that the alleged corrosion is of no significance or did not occur during the voyage. Mill scale Rusting Storage Hot-rolled steel Uniform corrosion...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006835
EISBN: 978-1-62708-329-4
... are covered. discontinuities hot forming ingot casting metalworking defects nonferrous forging steel forging wrought metal products Introduction to Failures Related to Hot Forming Processes Imperfections from the Ingot Imperfections in Wrought Forms Steel Forging Defects Defects...
Series: ASM Failure Analysis Case Histories
Volume: 3
Publisher: ASM International
Published: 01 December 2019
DOI: 10.31399/asm.fach.v03.c9001836
EISBN: 978-1-62708-241-9
...Abstract Abstract An investigation was conducted to determine why 16 out of 139 pipe bends cracked during hot induction bending. The pipe conformed to API 5L X65 PSL2 line pipe standards and measured 1016 mm (40 in.) in diam with a wall thickness of 18.5 mm. A metallurgical cross section...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003507
EISBN: 978-1-62708-180-1
.... Metalworking operations are also classified as either primary metalworking (where mill forms such as bar, plate, tube, sheet, and wire are worked from ingot or other cast forms) or secondary metalworking (where mill products are further formed into finished products by hot forging, cold forging, drawing...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.modes.c9001632
EISBN: 978-1-62708-234-1
... transfer corridor The hot cells at the LANL CMR building are equipped with an in-cell milling machine, a band saw, optical microscopes, microhardness tester, tensile testing machine, sample polishing equipment, sample etching equipment, and a variety of specialized hardware for handling complex...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.process.c9001641
EISBN: 978-1-62708-235-8
... in Fig. 6 . These funnel-shaped voids with long empty tubes develop when the die design allows hot spots to develop and remain in the casting during the solidification cycle. The funnel shape is similar to the “pipe” features created during solidification of large ingots in steel mills. If the funnel...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0001817
EISBN: 978-1-62708-180-1
... that failed due to hot shortness. (a) Longitudinal section of weld; the dotted line indicated how the sample was sectioned for microexamination. Approximately 2 1 2 ×. (b) Micrograph of section from weld. Hot shortness resulted in intergranular cracking along the large columnar grain boundaries...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0001814
EISBN: 978-1-62708-180-1
..., and so on) and machining processes (drilling, turning, milling, and so on). Second, tools and dies are generally used at higher hardnesses than most other steel products; 58 to 68 HRC is a typical range. Dies for plastic molding or hot working are usually used at lower hardnesses, typically from 30 to 55...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006818
EISBN: 978-1-62708-329-4
... the ring forging revealed decarburization around the cracks. Original magnification: 0.75×. (b) Etching of a polished section with a hot alkaline chromate solution revealed oxygen enrichment indicative of a defect open during forging. Original magnification: 80× Fig. 37 Failure caused...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.chem.c0048840
EISBN: 978-1-62708-220-4
...) tensile strength and a 241-MPa (35-ksi) yield strength. The steel mill tests showed a Charpy V-notch energy absorption of 30 J (22 ft · lb) at 20 °C (68 °F). The plates had been hot formed into segments during construction of the reactor. The inside of the vessel was refractory lined to keep its...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006826
EISBN: 978-1-62708-329-4
... Mechanical Plastic deformations (as result of hot or cold working) Tears, laps, and crevicelike defects (associated with built-up edge produced in machining) Hardness alterations Cracks (macroscopic and microscopic) Residual-tension stress distribution in surface layer Processing inclusions...
Series: ASM Failure Analysis Case Histories
Volume: 3
Publisher: ASM International
Published: 01 December 2019
DOI: 10.31399/asm.fach.v03.c9001768
EISBN: 978-1-62708-241-9
... – 200 6. Jamieson F.L. , in Failure of Lifting Equipment, Failure Analysis and Prevention , ed. by Mills K. , Davis J.R. , Destefani J.D. , Dietrich D.A. , Crankovic G.M. , Frissell H.J. Metals Handbook , 9th edn ., vol 11 ( American Society for Metals...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006813
EISBN: 978-1-62708-329-4
... heat-exchanger shell that failed due to hot shortness. (a) Longitudinal section of weld; dotted line indicates how the sample was sectioned for microexamination. Original magnification: ~2½×. (b) Micrograph of section from weld. Hot shortness resulted in intergranular cracking along the large columnar...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006836
EISBN: 978-1-62708-329-4
... Material Defect in an Automotive Coil Spring Example 3: Preexisting Hot Mill Rolling Crack Fabrication errors or deficiencies often result in spring failures. The most common of these are: Split wire, usually caused by overdrawing of the wire Tool marks Arc burns, sometimes occurring...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.9781627083294
EISBN: 978-1-62708-329-4
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006808
EISBN: 978-1-62708-329-4
... Schematic of defects and discontinuities in welded joints Fig. 4 Weld discontinuities affecting weld shape and contour. (a) Undercut and overlap in a fillet weld. (b) Undercut and overlap in a groove weld. (c) and (d) Underfill in groove welds Fig. 5 Identification of cracks according...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0001816
EISBN: 978-1-62708-180-1
... indicates that, statistically, it is one of the least likely causes of failure in power-plant equipment. Defective Material Defective material does not always cause a component to fail soon after being put into service. Figure 1 shows cracking at the root of a longitudinal mill defect...
Series: ASM Failure Analysis Case Histories
Volume: 3
Publisher: ASM International
Published: 01 December 2019
DOI: 10.31399/asm.fach.v03.c9001839
EISBN: 978-1-62708-241-9
... in the defective steel with elongations barely approaching 8%, compared to 50% at the time of delivery weeks earlier. Based on the timing interval and the fact that failure occurred at operating stresses well below the yield point of the material, the failure is being attributed to hydrogen-induced damage...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.process.c9001601
EISBN: 978-1-62708-235-8
... wall tube is cold extruded and finished on a draw bench or pilger mill. The drawing process is essentially a tensile process. Microcracks and other defects inside the material tend to propagate during the draw, leading to failure. The area reduction is typically limited to 10% for each draw of a hard...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0001820
EISBN: 978-1-62708-180-1
.... The failure characteristics will be presented in the section “Causes of Service Failures” in this article because this is the leading cause of service failures. Material defects may be laminations, laps, seams, holes, hot tears, and so on. A few failures have resulted from foreign material being rolled...