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Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.machtools.c9001519
EISBN: 978-1-62708-223-5
... Abstract An AISI 4340 Ni-Cr-Mo alloy steel draw-in bolt and the collet from a vertical-spindle milling machine broke during routine cutting of blind recesses after relatively long service life. Based on fracture surface features, it was suspected that the draw-in bolt was the first to fracture...
Abstract
An AISI 4340 Ni-Cr-Mo alloy steel draw-in bolt and the collet from a vertical-spindle milling machine broke during routine cutting of blind recesses after relatively long service life. Based on fracture surface features, it was suspected that the draw-in bolt was the first to fracture, followed by failure of the collet, which shattered one of its arms when it struck the work table. Scanning electron microscopy showed the presence of hairline crack indications along grain facets on the fracture surface of the bolt. This, coupled with stepwise cracking in the material, generally raised suspicion of hydrogen embrittlement. It appeared that fracture in service progressed transgranularly to produce delayed failure under dynamic loading. The pickling process used to remove heat scale was suspected to be the source of hydrogen on the surface of the bolt. The manufacturer was requested to change its cleaning practice from pickling to grit blasting.
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in Corrosion of Copper Cooling-Water Tubing in a Heat Exchanger
> ASM Failure Analysis Case Histories: Power Generating Equipment
Published: 01 June 2019
Fig. 1 Schematic drawing of the straight tube heat exchanger
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in Cracking in a Steam Generator U-Tube
> ASM Failure Analysis Case Histories: Power Generating Equipment
Published: 01 June 2019
Fig. 1 Cross-section schematic drawing of a steam generator showing U-tube bundle
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in Investigation of Fatigue-Induced Socket-Welded Joint Failures for Small-Bore Piping Used in Power Plants
> ASM Failure Analysis Case Histories: Power Generating Equipment
Published: 01 June 2019
Fig. 3 Drawing of a typical configuration of a valve suspended from the piping causing a “lollipop”
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in Failure Analysis of Liquid Propane Gas Cylinder
> ASM Failure Analysis Case Histories: Oil and Gas Production Equipment
Published: 01 June 2019
Fig. 2 The photogragh of the deep drawing flaws on the inside of the LPG cylinder.
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in Failure Analysis of Liquid Propane Gas Cylinder
> ASM Failure Analysis Case Histories: Oil and Gas Production Equipment
Published: 01 June 2019
Fig. 4 The Photogragh of the appearance of the fractured surface.A : deep drawing flaw.B : brittle fractured surface.C : shear lip.
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in Failure Analysis of Liquid Propane Gas Cylinder
> ASM Failure Analysis Case Histories: Oil and Gas Production Equipment
Published: 01 June 2019
Fig. 11 Diagrams of the deep drawing flaw.d flaw depth for surface flaw c major axis of ellipse.c : major axis of ellipse circumscribing the deep drawing flaw.
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in Failure Analysis of a Large Blender in a Chemical Plant
> ASM Failure Analysis Case Histories: Chemical Processing Equipment
Published: 01 June 2019
Fig. 1 Drawing of a blender typical of the one involved in the accident, showing the approximate size and mounting configuration. The blender involved in the accident had a working capacity of about 3.5 m 3 and an actual volume near 5.7 m 3 (125 ft 3 working capacity; 200 ft 3 actual
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in Metallographic Characterization of Stress Corrosion Cracking in High Strength Bolts
> ASM Failure Analysis Case Histories: Mechanical and Machine Components
Published: 01 June 2019
Fig. 1 Schematic drawing showing the location of bonnet screw failures with respect to the valve bonnet and body.
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in Metallurgical Failure Analysis of a Broken Compression Hip Screw Surgical Implant
> ASM Failure Analysis Case Histories: Medical and Biomedical Devices
Published: 01 June 2019
Fig. 1 A drawing showing a compression hip screw device of the type investigated here, used for fracture fixation in the vicinity of the femur.
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in Metallurgical Evaluation of a Five Inch Cylindrical Induction Melter
> ASM Failure Analysis Case Histories: Steelmaking and Thermal Processing Equipment
Published: 01 June 2019
Fig. 1 Drawing of the CIM showing location of thermocouples and hole in drain tube
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in Improper Fabrication Rotating Blades Results in Premature Failure
> ASM Failure Analysis Case Histories: Processing Errors and Defects
Published: 01 June 2019
Fig. 2 Detailed drawing of typical flight arm assembly.
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in Failure of Stainless Steel Springs Used in an Oil Ring Lip Seal
> Handbook of Case Histories in Failure Analysis
Published: 01 December 1992
Fig. 2 SEM fractographs of the surface of spring. (a) 101×. (b) Wire drawing defect at the origin. 252×.
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in Fracture of a Paper Manufacturing Machine Felt Guide Roll
> Handbook of Case Histories in Failure Analysis
Published: 01 December 2019
Fig. 1 Schematic drawing of paper machine dryer section showing notes from actual inspection; large diameter rolls are dryer rolls; small diameter rolls are felt guide rolls
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in Fracture of a Paper Manufacturing Machine Felt Guide Roll
> Handbook of Case Histories in Failure Analysis
Published: 01 December 2019
Fig. 2 Schematic drawing of felt guide roll in operation, showing nominal dimensions
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in Failure Analysis Case Study on a Fractured Tailwheel Fork
> Handbook of Case Histories in Failure Analysis
Published: 01 December 2019
Fig. 5 Multiple views of reconstructed component drawing
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in Failure Analysis of Induction Hardened Automotive Axles
> Handbook of Case Histories in Failure Analysis
Published: 01 December 2019
Fig. 1 A schematic drawing of a semi-float axle is provided with typical nomenclature
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in Failure Analysis of Induction Hardened Automotive Axles
> Handbook of Case Histories in Failure Analysis
Published: 01 December 2019
Fig. 2 A schematic drawing of the semi-float axle test set up. The stub axle test was similar except that no suspension was involved
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in Failure Analysis of Reverse Shaft in the Transmission System of All-Terrain Vehicles
> Handbook of Case Histories in Failure Analysis
Published: 01 December 2019
Fig. 2 Technical drawing of the reverse shaft, on which a pinion gear and jawed coupling are secured with multiple splines. The shaft has an outer diameter of 15 mm and root diameter of 12 mm at spline tooth
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Published: 01 December 2019
Fig. 1 Excerpt from the assembly drawing showing the position of the broken shaft
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