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defect localization techniques

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Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003534
EISBN: 978-1-62708-180-1
... defects were observed in the SEM image, only a few of them appear to have significant Ca, as shown in the Ca Auger map. Most of the smaller particles correspond to larger concentrations of Fe, compared to the background area (point 3, Fig. 2 ). This indicates that localized corrosion has occurred within...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.auto.c9001625
EISBN: 978-1-62708-218-1
... from contact with a ferrous material, such as a steel chip. Chemical analysis Coating defects Discoloration Motorcycle components Polymer (Other, miscellaneous, or unspecified) failure Two acrylic-coated polymeric motorcycle components exhibited fisheye blemishes after painting. Only...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.bldgs.c9001171
EISBN: 978-1-62708-219-8
...Abstract Abstract The defects observed along weldings of stainless steel pipelines employed in marine environments were evidenced by metallographic and electrochemical examination. A compilation of cases on the effect of defective weldings, in addition to improper choice of stainless steel...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003526
EISBN: 978-1-62708-180-1
... information at any location in the beam. Further, the localized stress profile in the area of the support points is also known. Contact analysis is one of the most common and useful nonlinear analysis capabilities of FEA. It is an advanced capability that is difficult to solve using classical techniques...
Series: ASM Handbook
Volume: 11
Publisher: ASM International
Published: 15 January 2021
DOI: 10.31399/asm.hb.v11.a0006773
EISBN: 978-1-62708-295-2
... that is difficult to solve using classical techniques but is becoming more automated in FEA software programs. In many cases, as an entire structure responds to mechanical or thermal loads, there are localized points of contact or separation within individual elements of the structure or with other structures...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003507
EISBN: 978-1-62708-180-1
..., internal bursts or chevron cracks, cracks on free surfaces, cracks on die-contacted surfaces Metal-flow-related problems: for example, end grain and poor surface performance; inhomogeneous grain size; shear bands and locally weakened structures; cold shuts, folds, and laps; flow-through defects...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003500
EISBN: 978-1-62708-180-1
..., namely, design deficiencies, material defects, manufacturing/installation defects, and service life anomalies, with examples. The article describes several common charting methods that may be useful in performing an RCA. It also discusses other failure analysis tools, including review of all sources...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0001819
EISBN: 978-1-62708-180-1
... individual deviation Operative approach Operative technique Available space at the fracture site Variability of the fracture situation Local bone consistency Healing tendency of the particular bone regions Probable complications Physiology and biomechanics Dynamic loading...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003542
EISBN: 978-1-62708-180-1
... are excluded from this discussion, because the internal local state of stress that causes fracture in both cases is still tension.) Regardless of the specific techniques that are used, any fractography should be well documented with notes, sketches, and photographs. Sketches are especially important...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.chem.c9001687
EISBN: 978-1-62708-220-4
... surrounding the macrovoids and the concentration of stresses at their tips, caused extensive localized plastic deformation which led to the formation of microvoids and subsequently to the spalling of the oxide film. The non-protective character of the film induced a progressive deterioration of the grain...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006819
EISBN: 978-1-62708-329-4
...Abstract Abstract This article offers an overview of fatigue fundamentals, common fatigue terminology, and examples of damage morphology. It presents a summary of relevant engineering mechanics, cyclic plasticity principles, and perspective on the modern design by analysis (DBA) techniques...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003508
EISBN: 978-1-62708-180-1
... interfere with the ability of the foundry to use the best techniques to produce reliable castings. Defect-free castings can be produced at a price. The multitude of process variables, such as molding mediums, binder, gating and risering, melting and ladle practice, pouring technique, and heat treatment...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.process.c9001601
EISBN: 978-1-62708-235-8
... correction. With direction from the user, the computer could send adjusting signals to the CNC flow forming machine to prevent the defect from developing further and avoid occurrence of the defect in the next component. Flow forming techniques for manufacture of high strength thin wall tubes with very...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003536
EISBN: 978-1-62708-180-1
... 1.2655 14 6 1.1694 13 7 1.0906 12 8 1.0336 11 9 1.0037 10 (a) a i values are symmetric with respect to ╬▒ = 90┬░ (see text for context). Source: Ref 22 Number density of processing defects in the tensile fracture surface of metal-matrix composite specimen with loading...
Series: ASM Handbook
Volume: 11
Publisher: ASM International
Published: 15 January 2021
DOI: 10.31399/asm.hb.v11.a0006753
EISBN: 978-1-62708-295-2
.... Examination of the OD surfaces revealed no microcracking or evidence of localized strain. Thus, a second manufacturing defect affecting the same component was identified through failure analysis to have caused the identical complaint from the field. Fig. 19 Multiple fatigue crack origins (arrows...
Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.process.c9001199
EISBN: 978-1-62708-235-8
... during the trial showed laking defects, the number and position varying from casting to casting. The flat surfaces of the castings were lightly polished and the surface profiles then measured using standard metrological techniques. The surface profiles along the lines A-A and B-B through laked areas...
Series: ASM Handbook Archive
Volume: 11
Publisher: ASM International
Published: 01 January 2002
DOI: 10.31399/asm.hb.v11.a0003524
EISBN: 978-1-62708-180-1
... and methods in the analysis of corrosion and wear failures. In addition, investigations of a failure may utilize various techniques to characterize the condition of material. These include: Metallography or microstructural analysis Mechanical testing Chemical analyses (bulk, local, surface...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006838
EISBN: 978-1-62708-329-4
... formations that can be relieved by HIP. However, even though defects can be detected by nondestructive inspection techniques and relieved by postprocessing HIP, consistency has yet to be achieved for processing the same alloy for multiple processing chambers. Robustness may be limited by the inconsistency...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006808
EISBN: 978-1-62708-329-4
... Schematic of defects and discontinuities in welded joints Fig. 4 Weld discontinuities affecting weld shape and contour. (a) Undercut and overlap in a fillet weld. (b) Undercut and overlap in a groove weld. (c) and (d) Underfill in groove welds Fig. 5 Identification of cracks according...
Series: ASM Handbook
Volume: 11A
Publisher: ASM International
Published: 30 August 2021
DOI: 10.31399/asm.hb.v11A.a0006811
EISBN: 978-1-62708-329-4
... in mind the three-legged stool approach of device design/manufacturing, patient factors, and surgical technique, this article aims to inform the failure analyst of the metallurgical and materials engineering aspects of a medical device failure investigation. It focuses on the device "failures...