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Image
in Intercrystalline Corrosion of Welded Stainless Steel Pipelines in Marine Environment
> ASM Failure Analysis Case Histories: Buildings, Bridges, and Infrastructure
Published: 01 June 2019
Fig. 3 Section of the transverse weld. Electrode slags. Etch: oxalic acid 10%. 10 ×
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Series: ASM Failure Analysis Case Histories
Publisher: ASM International
Published: 01 June 2019
DOI: 10.31399/asm.fach.process.c0047118
EISBN: 978-1-62708-235-8
... showed that these lines were not cracks but slag inclusions at and immediately below the surface. Analysis (visual inspection, metallographic examination, and 100x/500x magnetic-particle inspection) supported the conclusions that the inclusions consisted of pieces of fireclay from channel brick that were...
Abstract
An automobile manufacturer rejected several 1035 steel stub axles because of what appeared to be short longitudinal cracks in the surfaces of the pins. The cracks were found when six axles were examined for defects by magnetic-particle inspection. However, metallographic examination showed that these lines were not cracks but slag inclusions at and immediately below the surface. Analysis (visual inspection, metallographic examination, and 100x/500x magnetic-particle inspection) supported the conclusions that the inclusions consisted of pieces of fireclay from channel brick that were flushed into the ingot mold. Although no true cracks were present, rejection of the stub axles was nevertheless justified. Slag streaks could reduce the strength of the stub axles and lead to the formation of fatigue fractures during operation. No recommendations were made.
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in A Broken Cross-Recessed Die Made from High Speed Tool Steel
> ASM Failure Analysis Case Histories: Machine Tools and Manufacturing Equipment
Published: 01 June 2019
Fig. 2 Slag streak in unetched longitudinal polished section. 100 ×
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in Harvard Bridge Eyebar Failures
> ASM Failure Analysis Case Histories: Buildings, Bridges, and Infrastructure
Published: 01 June 2019
Fig. 9 Curved Slag Inclusion.
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in Metallurgical Failure Analysis of Cold Cracking in a Structural Steel Weldment: Revisiting a Classic Failure Mechanism
> ASM Failure Analysis Case Histories: Buildings, Bridges, and Infrastructure
Published: 01 June 2019
Fig. 2 Weld macrograph showing slag inclusions and embedded centerline cracking in the weld fusion zone
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Image
in Metallurgical Failure Analysis of Cold Cracking in a Structural Steel Weldment: Revisiting a Classic Failure Mechanism
> ASM Failure Analysis Case Histories: Buildings, Bridges, and Infrastructure
Published: 01 June 2019
Fig. 3 Weld macrograph showing slag inclusions and surface-breaking centerline cracking in the weld fusion zone
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Image
in Examination of a Blistered and Cracked Natural Gas Line
> ASM Failure Analysis Case Histories: Oil and Gas Production Equipment
Published: 01 June 2019
Fig. 5 Longitudinal section, unetched. Fracture along slag streak. 100×
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in Examination of a Blistered and Cracked Natural Gas Line
> ASM Failure Analysis Case Histories: Oil and Gas Production Equipment
Published: 01 June 2019
Fig. 6 Longitudinal section, unetched. Crack propagation from slag streak to streak.
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in Stub Axles That Were Rejected Because of Slag Inclusions
> ASM Failure Analysis Case Histories: Processing Errors and Defects
Published: 01 June 2019
Fig. 1 1035 steel automobile stub axle that was rejected because of slag inclusions at and below the surface. (a) View of axle showing inclusions at the surface (circled). (b) and (c) Longitudinal sections (unetched) showing inclusions at 100 and 500×, respectively. Source: Ref 1
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in An Example of Decarburization in Alloy Steels and Its Effect on Further Processing
> ASM Failure Analysis Case Histories: Processing Errors and Defects
Published: 01 June 2019
Fig. 2 Slag entrapment in totally decarburised area. 150×
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in Failure Analysis of a Cast Steel Crosshead
> ASM Failure Analysis Case Histories: Chemical Processing Equipment
Published: 01 June 2019
Fig. 3 Fracture surface showing slag inclusions (dark) and beach marks of web shown in Fig. 1 and 2 .
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in Failure Analysis of a Cast Steel Crosshead
> ASM Failure Analysis Case Histories: Chemical Processing Equipment
Published: 01 June 2019
Fig. 8 EDS spectrum illustrating the presence of slag.
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in Failure Analysis of a Cast Steel Crosshead
> ASM Failure Analysis Case Histories: Chemical Processing Equipment
Published: 01 June 2019
Fig. 10 SEM micrograph of a slag inclusion area. 20×.
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in An Example of Blistering Due to Hydrogen Occlusion
> ASM Failure Analysis Case Histories: Chemical Processing Equipment
Published: 01 June 2019
Fig. 3 Slag films and stringers—unetched. (×50).
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in Brittle Failure of a Hook Initiated at a Pre-existing Defect
> ASM Failure Analysis Case Histories: Material Handling Equipment
Published: 01 June 2019
Fig. 6 Globular oxides and slag at origin of failure. (×100).
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in Breakage of Main Undercarriage Axle of Landing Gear System of an Aircraft Under Simulated Testing
> ASM Failure Analysis Case Histories: Air and Spacecraft
Published: 01 June 2019
Fig. 4 Large irregular and flat slag inclusions (as polished), at ×100
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Published: 01 January 2002
Fig. 68 Fracture surface of failed crosshead showing slag inclusions (dark) and fatigue beach marks
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Published: 01 January 2002
Fig. 70 Close-up view of the crack-initiation area in Fig. 69 , showing slag inclusions (dark spots). ∼10×
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Published: 01 January 2002
Fig. 71 Energy-dispersive spectroscopy spectrum indicating presence of slag
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Published: 01 January 2002
Fig. 31 Slag in steel metal. (a) Oblong. Etchant, 2% nital. 165×. (b) Lamellar. Etchant, 2% nital. 165×. (c) Jagged irregular. Fatigue fractograph as-is. ∼15×
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