ASM Failure Analysis Case Histories: Failure Modes and Mechanisms
ASM Failure Analysis Case Histories: Failure Modes and Mechanisms documents more than 90 cases of structural and/or functional failure caused by various forms of corrosion, distortion, fracture, heat, and wear. The cases include examples of pitting, exfoliation, impingement, graphitic, galvanic, crevice, and velocity-affected corrosion as well as stress-corrosion cracking, dezincification, nitridation, and erosion corrosion. Fracture types examined include brittle, ductile, intergranular, and transgranular fracture, as well as creep (stress rupture) and fatigue fracture and fracture due to thermal and torsional fatigue. Examples of wear include abrasive, cavitation, galling, spalling, rolling-contact, and corrosive and erosive wear. The cases describe the investigation, identify the primary cause, and include remedial solutions. These case histories have been compiled from a wide variety of ASM International publication types, including ASM Handbook volumes, conference proceedings, technical books, journals, and magazines.
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Table of Contents
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Corrosion: Crevice Corrosion
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Corroded Pipe Section of Oil Burner for Superheated Steam GeneratorByFriedrich Karl Naumann;Friedrich Karl NaumannMax-Planck-Institut für EisenforschungSearch for other works by this author on:Ferdinand SpiesFerdinand SpiesMax-Planck-Institut für EisenforschungSearch for other works by this author on:Published:01 June 2019
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Corrosion: Dezincification
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Corrosion: Environmental Cracking (Plastics)
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Corrosion: Erosion Corrosion
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Corrosion: Exfoliation Corrosion
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Corrosion: Galvanic Corrosion
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Corrosion: Graphitic Corrosion
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Corroded Pump ImpellerByFriedrich Karl Naumann;Friedrich Karl NaumannMax-Planck-Institut for EisenforschungSearch for other works by this author on:Ferdinand SpiesFerdinand SpiesMax-Planck-Institut for EisenforschungSearch for other works by this author on:Published:01 June 2019
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Corrosion: High-Temperature Corrosion and Oxidation
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A Microstructural Examination of Hot Corrosion of a Co-Cr-Fe Alloy Cast Burner Nozzle from a Coal Gasification PlantByS. Cao;S. CaoMaterials Science and Engineering Department and the Center for Materials Processing, The University of TennesseeSearch for other works by this author on:Charlie R. Brooks;Charlie R. BrooksMaterials Science and Engineering Department and the Center for Materials Processing, The University of TennesseeSearch for other works by this author on:Gary WhittakerGary WhittakerTennessee Eastman CorporationSearch for other works by this author on:Published:01 June 2019
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Corrosion of Gold Bridgewire in Electronic ComponentsByG. L. Downs;G. L. DownsMonsanto Research Corporation/MoundSearch for other works by this author on:J. D. Braun;J. D. BraunMonsanto Research Corporation/MoundSearch for other works by this author on:E. E. TibbittsE. E. TibbittsMonsanto Research Corporation/MoundSearch for other works by this author on:Published:01 June 2019
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Corrosion: Impingement Corrosion
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Corrosion: Intergranular Corrosion
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Corrosion: Microbiologically-Influenced Corrosion
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Biologically Induced Corrosion and Consequent Fracture of a Pump Shaft CouplingByTim A. JurTim A. JurEngineering Design and Testing CorporationSearch for other works by this author on:Published:01 June 2019
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Biologically Influenced Corrosion of Stainless Steel Welds by WaterByC. F. Jenkins;C. F. JenkinsWestinghouse Savannah River CompanySearch for other works by this author on:D. L. DomanD. L. DomanWestinghouse Savannah River CompanySearch for other works by this author on:Published:01 June 2019
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Corrosion: Mixed-Mode Corrosion
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Destroyed Screen Bars of Stainless SteelByFriedrich Karl Naumann;Friedrich Karl NaumannMax-Planck-Institut für EisenforschungSearch for other works by this author on:Ferdinand SpiesFerdinand SpiesMax-Planck-Institut für EisenforschungSearch for other works by this author on:Published:01 June 2019
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Corrosion: Nitridation
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Failure Analysis of a Reduction Furnace Heat Resistant RollByPublished:01 June 2019
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Corrosion: Pitting Corrosion
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Pitting of 3003 AluminumByR. LeeR. LeeArgonne National LaboratorySearch for other works by this author on:Published:01 June 2019
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Corrosion: Stress-Corrosion Cracking
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Failure Analysis of Launch Pad Tubing From the Kennedy Space CenterByS.J. McDanelsS.J. McDanelsNASA, Kennedy Space CenterSearch for other works by this author on:Published:01 June 2019
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Stress Corrosion Cracking Failures in Components Made of Austenitic Chromium Nickel SteelsByEgon KauczorEgon KauczorStaatliches Materialprüfungsamt an der FachhochschuleSearch for other works by this author on:Published:01 June 2019
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Stress-Corrosion Cracking of a Brass Radiator CoilByPaul OgdenPaul OgdenManager, Laboratory Branch, Materials Engineering and Test Div., Phillips Petroleum Co.Search for other works by this author on:Published:01 June 2019
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Corrosion: Transcrystalline Stress Corrosion
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Leaky Heating Coils of an Austenitic Chromium-Nickel-Molybdenum SteelByFriedrich Karl Naumann;Friedrich Karl NaumannMax-Planck-Institut für EisenforschungSearch for other works by this author on:Ferdinand SpiesFerdinand SpiesMax-Planck-Institut für EisenforschungSearch for other works by this author on:Published:01 June 2019
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Corrosion: Uniform Corrosion
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Corrosion of Steel Pipe in a Heating and Cooling SystemByA.H. KhanA.H. KhanLaw Engineering and Environmental Services, Inc.Search for other works by this author on:Published:01 June 2019
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Corrosion: Velocity-Affected Corrosion
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Corrosion-Erosion of a Carbon Steel Choke BodyByPaul OgdenPaul OgdenManager, Laboratory Branch, Materials Engineering and Test Div., Phillips Petroleum Co.Search for other works by this author on:Published:01 June 2019
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Distortion (Deformation)
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Fracture: Brittle Fracture
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Cracking of Machined End Frame Steel Forgings After Heat TreatmentByB. M. Thippeswamy;B. M. ThippeswamyHindustan Aeronautics Ltd.Search for other works by this author on:J. PrasadJ. PrasadHindustan Aeronautics Ltd.Search for other works by this author on:Published:01 June 2019
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Failure Analysis of a Polysulfone Flow Sensor Body — A Case StudyByJeffrey A. JansenJeffrey A. JansenStork Technimet, Inc.Search for other works by this author on:Published:01 June 2019
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Failure Analysis of a Radio-Activated Accelerator ComponentByW.F. Sommer;W.F. SommerLos Alamos National Laboratory
retired
Search for other works by this author on:H. UllmaierH. UllmaierForschungszentrum JuelichSearch for other works by this author on:Published:01 June 2019 -
The Role of Metallography and Fractography in the Analysis of Gun Tube FailuresByJ. G. Faller;J. G. FallerU.S. Army Combat Systems Test Activity, Aberdeen Proving GroundSearch for other works by this author on:W. C. SimmonsW. C. SimmonsU.S. Army Combat Systems Test Activity, Aberdeen Proving GroundSearch for other works by this author on:Published:01 June 2019
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Fracture: Creep Fracture (Stress Rupture)
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Creep Rupture of a Carbon Steel Furnace TubeByPaul OgdenPaul OgdenManager, Laboratory Branch, Materials Engineering and Test Div., Phillips Petroleum Co.Search for other works by this author on:Published:01 June 2019
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Fracture: Ductile Fracture
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Metallurgical Failure Analysis of Titanium Wing Attachment BoltsByM.E. Stevenson;M.E. StevensonMetals & Materials Engineers, LLCSearch for other works by this author on:J.L. McDougall;J.L. McDougallMetals & Materials Engineers, LLCSearch for other works by this author on:Published:01 June 2019
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Steel Wire Cracked at Welded JointByFriedrich Karl Naumann;Friedrich Karl NaumannMax-Planck-Institut für EisenforschungSearch for other works by this author on:Ferdinand SpiesFerdinand SpiesMax-Planck-Institut für EisenforschungSearch for other works by this author on:Published:01 June 2019
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Fracture: Fatigue Fracture
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Electron Fractography Pinpoints Cause of Fatigue FractureByEdward A. Lauchner;Edward A. LauchnerSenior Metallurgist, Materials Engineering, Northrop NorairSearch for other works by this author on:Robert E. HerfertRobert E. HerfertEngineering Specialist, Northrop NorairSearch for other works by this author on:Published:01 June 2019
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Fatigue Failures, With Special Reference to Fracture CharacteristicsPublished:01 June 2019
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Fatigue Fracture and WeldByFriedrich Karl Naumann;Friedrich Karl NaumannMax-Planck-Institut für EisenforschungSearch for other works by this author on:Ferdinand SpiesFerdinand SpiesMax-Planck-Institut für EisenforschungSearch for other works by this author on:Published:01 June 2019
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Fractured Three-Cylinder CrankshaftByFriedrich Karl Naumann;Friedrich Karl NaumannMax-Planck-Institut für EisenforschungSearch for other works by this author on:Ferdinand SpiesFerdinand SpiesMax-Planck-Institut für EisenforschungSearch for other works by this author on:Published:01 June 2019
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Fracture: Intergranular Fracture
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Fracture: Thermal Fatigue Fracture
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Fracture: Torsional Fatigue Fracture
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Fracture: Transgranular Fracture
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High-Temperature Failure
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Failure of Lead Bath Heaters in a Hypersonic Wind TunnelByO.S. Es-SaidO.S. Es-SaidLoyola Marymount UniversitySearch for other works by this author on:Published:01 June 2019
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Solving an Aluminum Bracket FailureByB. K. Young, Jr.B. K. Young, Jr.Aircraft Research Engineer, Metallurgy and Failure Analysis Group, Lockheed-Georgia Co., Div. of Lockheed Aircraft Corp.Search for other works by this author on:Published:01 June 2019
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Superheater ComponentsByH.C. Furtado;H.C. FurtadoCentro de Pesquisas de Energia Eletrica-CEPELSearch for other works by this author on:Iain Le MayIain Le MayMetallurgical Consulting Services, Ltd.Search for other works by this author on:Published:01 June 2019
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Wear: Abrasive Wear
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Abrasive Wear Failure of a Hypoid PinionByLester E. AlbanLester E. AlbanMetallurgical Engineer, Fairfield Manufacturing Company, Inc., Subsidiary of Rexnord, Inc.Search for other works by this author on:Published:01 June 2019
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Failure Analysis of Computer Data Storage Disc Drive SystemsPublished:01 June 2019
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Wear: Cavitation Wear
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Damaged Impellers in a Rotary PumpByEgon KauczorEgon KauczorStaatliches Materialprüfungsamt an der FachhochschuleSearch for other works by this author on:Published:01 June 2019
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SO2 Heat Exchanger FailureByW. ReitzW. ReitzNorth Dakota State University, Mechanical EngineeringSearch for other works by this author on:Published:01 June 2019
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Wear: Corrosive Wear
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Wear: Erosive Wear
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Wear: Galling Wear
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Worn Cast Iron Pump PartsByFriedrich Karl Naumann;Friedrich Karl NaumannMax-Planck-Institut für EisenforschungSearch for other works by this author on:Ferdinand SpiesFerdinand SpiesMax-Planck-Institut für EisenforschungSearch for other works by this author on:Published:01 June 2019
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Wear: Plastic Wear Failure
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Wear: Rolling-Contact Wear
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Failure of Coal Crushing Plant Taper BearingByH.W. WaltonH.W. WaltonThe Torrington CompanySearch for other works by this author on:Published:01 June 2019
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Wear: Spalling
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Failure of Large Screen Spherical Bearing-Crushed StoneByH.W. WaltonH.W. WaltonThe Torrington CompanySearch for other works by this author on:Published:01 June 2019
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Spalling Failure of a Spur GearByLester E. AlbanLester E. AlbanMetallurgical Engineer, Fairfield Manufacturing Company, Inc., Subsidiary of Rexnord, Inc.Search for other works by this author on:Published:01 June 2019
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