A 10-in. diam, spiral-welded AISI 1020 carbon steel pipe carrying water under pressure developed numerous leaks over a four mile section. The section was fabricated using submerged-arc welding from the outside surface. Each welded length of pipe had been subjected to a proof pressure approximately twice the specified design pressure and two-thirds the approximate yield point of the parent metal. No failures or leakage were observed during proof testing. Metallurgical examination corroborated visual checks, indicating a distinct lack of root penetration in the split areas. Splitting occurred as a result of inadequate root penetration. The most likely source of...
C. Howard Craft, Failure of a Spiral-Welded Water Pipe, ASM Failure Analysis Case Histories: Buildings, Bridges, and Infrastructure, ASM International, 2019, https://doi.org/10.31399/asm.fach.bldgs.c9001017
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