Handbook of Case Histories in Failure Analysis
This volume examines more than 100 cases of failure and the process by which they were analyzed, diagnosed, and resolved. It provides expert analysis and insight on a variety of materials, failure modes, root causes, and analytical techniques. Included are sections dedicated to specific components, industries, and other factors in transportation and motive power systems, buildings and bridges, petrochemical/chemical processing, mining and manufacturing, mechanical components, failure modes, and processing related failures. Each case history adheres to a standard format that includes background information, how the failure was analyzed, testing procedures and results, and conclusions and recommendations. For information on the print version of Volume 3, ISBN 978-0-87170-239-6, follow this link.
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Table of Contents
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Air and Spacecraft
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Failure Analyses of Six Cylinder Aircraft Engine CrankshaftsPublished:01 December 2019
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Failure Analysis Case Study on a Fractured Tailwheel ForkPublished:01 December 2019
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Failure Analysis of a Jet Engine Gearbox Drive Gearshaft Ball BearingByPublished:01 December 2019
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Failure Analysis of an Aero Engine Ball BearingByPublished:01 December 2019
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Failure Analysis of HP Turbine Blades in a Low Bypass Turbofan EnginePublished:01 December 2019
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Failure of the J79 Engine Compressor Blade Due to StallPublished:01 December 2019
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Stress-Rupture Characterization in Nickel-Based Superalloy Gas Turbine Engine ComponentsPublished:01 December 2019
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Automobiles and Trucks
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Analysis of Bearing Cup Assembly Failure in Drive Shaft AssemblyByPublished:01 December 2019
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Failure Analysis of a Cracked Gasoline Engine Cylinder HeadByPublished:01 December 2019
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Failure Analysis of a Vehicle Engine CrankshaftPublished:01 December 2019
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Failure Analysis of Induction Hardened Automotive AxlesPublished:01 December 2019
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Failure Analysis of Reverse Shaft in the Transmission System of All-Terrain VehiclesByPublished:01 December 2019
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Torsion Fatigue Failure of Bus Drive ShaftsPublished:01 December 2019
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Buildings, Bridges, and Infrastructure
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Corrosion Failure of Bottom Plates of an Aboveground Storage TankByPublished:01 December 2019
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Failure Analysis of a Temporary Power Line AnchorPublished:01 December 2019
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Failure Analysis of Transformer BracketsPublished:01 December 2019
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Metallurgical Investigation of a Cracked Splice Plate Used in a Power Transmission Line TowerByPublished:01 December 2019
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Scale Formation by Calcium-Precipitating Bacteria in Cooling Water SystemPublished:01 December 2019
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Chemical Processing Equipment
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Failure Analysis of AISI-304 Stainless Steel Styrene Storage TankByPublished:01 December 2019
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Failure Analysis of Ethylene Cracking TubePublished:01 December 2019
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Failure of Silicon Bronze Impeller from Dealloying Via DesiliconificationPublished:01 December 2019
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Stress Corrosion Cracking of Ring Type Joint of Reactor Pipeline of a Hydrocracker UnitByPublished:01 December 2019
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Stress-Corrosion Cracking of a Monel 400 TubePublished:01 December 2019
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Construction, Mining, and Agricultural Equipment
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A Study of Premature Failure of Crusher JawsPublished:01 December 2019
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Failure of a Bucket-Wheel Stacker Reclaimer: Metallographic and Structural AnalysesPublished:01 December 2019
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Metallurgical Investigation of Failed Locked Coil Track Ropes Used in a Mining ConveyorByPublished:01 December 2019
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Design Flaws
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Study on Failure Analyses and Material Characterizations of a Damaged Booster PumpPublished:01 December 2019
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The Effects of Sulfide Inclusions on Mechanical Properties and Failures of Steel ComponentsPublished:01 December 2019
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Sporting Goods
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Failure Analysis of a Titanium Golf Club HeadPublished:01 December 2019
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Machine Tools and Manufacturing Equipment
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Failure Analysis of a Crimping MechanismPublished:01 December 2019
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Failure Analysis of a Fractured Wrench SocketByPublished:01 December 2019
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Failure Analysis of Open End Wrenches Containing Forging DefectsPublished:01 December 2019
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Failure Analysis of Spline Shaft in Beco LathePublished:01 December 2019
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Failure Analysis of the 18CrNi3Mo Steel for Drilling BitByPublished:01 December 2019
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Fatigue Failure of Extrusion Dies: Effect of Process Parameters and Design Features on Die LifeByPublished:01 December 2019
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Offshore, Shipbuilding, and Marine Equipment
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Failure Analysis of a High-Speed Pinion ShaftByPublished:01 December 2019
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Failure Analysis of Gearbox and Clutch Shaft from a Marine EngineByPublished:01 December 2019
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Failure of a Concentric Pipe for a Controllable Pitch Propeller SystemByPublished:01 December 2019
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Fatigue Failure of a Drive ShaftPublished:01 December 2019
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Mechanical and Machine Components
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Case Study on Failure of Ball Bearing of an AeroengineByPublished:01 December 2019
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Electrical Fluting Failure of a Tri-Lobe Roller BearingPublished:01 December 2019
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Failure Analysis of a Cam–Follower System Affected by a CrackByPublished:01 December 2019
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Failure Analysis of Epoxy Resin Encapsulant During a Long-Term StorageByPublished:01 December 2019
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Failure Analysis of High-Speed Pinion Gear ShaftByPublished:01 December 2019
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Spring Fatigue Fractures Due to Microstructural Changes in ServiceByPublished:01 December 2019
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Medical and Biomedical Devices
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Failure Analysis of NiTi Wires Used in Medical ApplicationsPublished:01 December 2019
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Metallurgical Failure Analysis of Various Implant Materials Used in Orthopedic ApplicationsByPublished:01 December 2019
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Surgical Tool Failure AnalysesPublished:01 December 2019
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Failure Modes and Mechanisms
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Analysis and Subsequent Testing of Cracked Brass Connector HousingsByPublished:01 December 2019
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Avoidable MIC-Related FailuresPublished:01 December 2019
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Dealloying of a Nickel–Aluminum Bronze ImpellerPublished:01 December 2019
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Failure Analysis of Torsion Bar of Projectile Weaving MachinePublished:01 December 2019
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Failure and Stress Analysis of Deformed Steel TubePublished:01 December 2019
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Failures of Structures and Components by Metal-Induced EmbrittlementByPublished:01 December 2019
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Stress Corrosion Cracking of Tough Pitch Copper in a Bolting ApplicationPublished:01 December 2019
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Superplastic HSLA Steels: Microstructure and FailurePublished:01 December 2019
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Oil and Gas Production Equipment
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Failure Analysis of a Drilling Wire RopeByPublished:01 December 2019
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Failure Analysis of Fire Tube Sleeve of Heater TreaterByPublished:01 December 2019
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Metallurgical Failure Analysis of a Propane Tank Boiling Liquid Expanding Vapor Explosion (BLEVE)ByPublished:01 December 2019
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Pipeline Failure by Transit FatiguePublished:01 December 2019
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Pipeline Failure Results from Lightning Strike: Act of Mother Nature?ByPublished:01 December 2019
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Power Generating Equipment
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Boiler Stack Economizer Tube FailurePublished:01 December 2019
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Caustic Corrosion Failure of Back Wall Riser Tube in a High-Pressure BoilerByPublished:01 December 2019
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Corrosion Failures in Gas Turbine Hot ComponentsByPublished:01 December 2019
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Corrosion Fatigue of a Pump Bearing Journal after Exposure to Two-Phase FlowByPublished:01 December 2019
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Degradation of Thermal Barrier Coated Superalloy Component During ServiceByPublished:01 December 2019
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Failure Analysis of a Gas Turbine Marriage BoltPublished:01 December 2019
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Failure Analysis of High-Level Radioactive Waste Tank PurgePublished:01 December 2019
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Failure Analysis of Power Plant Boiler MaterialByPublished:01 December 2019
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Failure Analysis of T12 Boiler Re-Heater Tubes During Short-Term ServiceByPublished:01 December 2019
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Failure Investigation of the Wind Turbine Blade Root BoltPublished:01 December 2019
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Processing Errors and Defects
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Failure Analysis of Cracks Formed at Extrados of Bend Pipe of API 5L X65M GradePublished:01 December 2019
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Failure Analysis of HAZ Cracking in Low C-CrMoV Steel WeldmentPublished:01 December 2019
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Hot Cracking in Inductively Bent Austenitic Stainless Steel PipesPublished:01 December 2019
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The Role of Impact Energy in Failure of Explosive Cladding of Inconel 625 and SteelPublished:01 December 2019
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Ultrasonic Cleaning-Induced Failures in Medical DevicesByPublished:01 December 2019
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Pulp and Paper Processing Equipment
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Fracture of a Paper Manufacturing Machine Felt Guide RollPublished:01 December 2019
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Rail and Rolling Stock
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Brittle Cracking of a Cylindrical Spiral Gear of Axle GearboxByPublished:01 December 2019
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Failure Analysis of Steady Clamps Used in Electrified RailwayByPublished:01 December 2019
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Failure Investigation of a Locomotive Turbocharger Main Shaft and Bearing SleeveByPublished:01 December 2019
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Fracture and Wear Failure of a Locomotive Turbocharger-Bearing SleeveByPublished:01 December 2019
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Steelmaking and Thermal Processing Equipment
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Analysis of Degradation and Failure Mechanisms that Develop in Hot Forging DiePublished:01 December 2019
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Fractographic and Metallographic Study of Spalling Failure of Steel Straightener RollsPublished:01 December 2019
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Investigation on Bulging of Blow Pipe in a Blast FurnacePublished:01 December 2019
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Improper Maintenance, Repair, and Operating Conditions
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Failure Analysis of a Misaligned and Unbalanced Flexible RotorByPublished:01 December 2019
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